Jay,
First of all let me say I'm keeping the best thoughts for your Mother. I pray this weekend is enjoyable for her, some how, some way...
I haven't replied to any portion of your thread yet but you just won yet another huge fan. When I saw your first video, I recalled the day I realized we bought a rotten boat at high price. We got ripped off bad, first time boat owners. I just didn't know what to do. And then I found the iboats forums. Well, the rest is history and we have what I like to call a brand new '88 Glastron SSV-199 (see my sig for the web blog). I got caught up on your Sea Ray and Glastron threads over the last couple days and I must say, you are doing things right. There are a couple things I wish I had done a bit differently on my boat and you have demonstrated those well. We ended up using Epoxy type resin for everything which was great but I think my next project we'll look at the Poly. We live in New Mexico and there ain't anything for boat rebuild suppliers around here so I ended up buying all our fiberglassing supplies from US Composites. They were good to me, I'd go back to them again if the need arises. Anyway it was a huge delay to get supplies, about a week for the UPS Ground shipping. We ended up using whole wheat flour (yes the kind you make food with) along with the 1/4" milled fiber for our fillet mixture. Funny thing is with the brownish color of the wheat flour it actually looked like peanut butter. It worked great, I'm not sure where I got the idea for using the whole wheat flour but we were able to get it locally and I believe I got that advice from somewhere on the iboats forum.
Well this post is quickly turning into a novel, don't want to hold you up with my gibberish but I just had to say I fell in love with your Sea Ray after you showed the gorgeous gelcoat in your first video. You're going to have a beauty when she's done. Keep it up Brother. The videos are awesome!
Cheers,
Nick