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    1986 E70TLCDC Piston Destruction - What Causes This?

    Gee, clean and rebuild the carbs, rebuild the waterpump, change the thermostats, bore out the bad cylinder and install a new piston. Say $500 plus 20 hours of your time, vs the cost of a new engine, is something to contemplate.
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    Johnson 60hp 1970s scrap it or keep it?

    Gee, bypass the primer valve, after the motor starts (pinch the fuel line with a vice grip) and see if that helps. A leaking primer would allow raw fuel into the intake manifold. It is good for cold start, but after that it would cause flooding.
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    Faria Beede Tachometer reading high intermittently

    Gee, I never had to "thunk" any of my tachs. They either worked or broke, but hitting them never made any difference. I suspect the OP had corroded wiring. I have to "thunk" my water pressure gauge from time to time. It has brass components, but the saltwater still makes the movement stiff...
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    Flooring ok to reseal/EVA foam?

    You realize that any exterior plywood is laminated with waterproof glue? It never used to be, but the newer waterproof glues are cheap enough that CDX and other exterior grades come with it. Is marine ply still worth the extra cost? Even Tite bond III is waterproof.
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    Water in the tank

    Empty the tank out and toss in some alcohol to absorb the residual water, if any. That can also be dumped out. If you are not sure where the water came from, check the fill and vent for leakage from the outside into the tank. Water used to splash into my speedboat fuel tank, when I hit a...
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    Aluminum vs stainless props

    Aluminum props are routinely used on BBCs with 330HP. They are suitable for most/all motors. Some people think that SS props are more efficient than Al ones. They are definitely more durable. I ran my 18' I/O boat on a shallow creek. The silt and mud would rip up an al prop in short order...
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    Sunseeker 21’ Rebuild

    I am also concerned about screws into the ends of 12mm plywood. It has to bite and hold onto veneers of wood. Plywood is likely cheaper than solid lumber, which is maybe why the boat builders use it. It is also strong enough if it is intact, but that is the issue. I doubt SeaRay expected...
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    Sunseeker 21’ Rebuild

    The plywood keel of my 18' SeaRay was stapled to the bottom of the skiwell. After some time the staples rusted away, the plywood keel fell over and the hull deformed. Since the keel was under the waterproof floor of the ski well, this should have never happened, but it did. Use Stainless...
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    Sunseeker 21’ Rebuild

    There is nothing like sheetrock screws driven into 12mm plywood edge to inspire confidence in your rebuild. Will they pull out or rust out first?
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    Sunseeker 21’ Rebuild

    Also, light FG cloth will bend around corners. Even medium cloth will bend, Using SS staples to hold it in place until the resin cures, can be useful.
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    Sunseeker 21’ Rebuild

    Mike, so you think screws into the end of 12mm plywood will hold well, or are you not using screws to hold the plywood deck in place? Just curious.
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    Flywheel Re-install

    It seems that you already know that the factory flywheel nut torque is what keeps the key from shearing. If you do not know the precise value, one of the Johnnyrude experts on this forum will know the answer. Post year and HP.
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    Rebuilding for outboard

    How many HP do you plan to hang on the transom? 115-150HP would be usual. Are you replacing the whole transom or patching the cut-out? If patching the cut-out, you might consider an aluminum transom plate to spread the stress of the OB motor. If replacing the transom, make sure the transom...
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    Sunseeker 21’ Rebuild

    I like to use dry pressure treated dimensional lumber for stringers. If plywood gets wet, it fails very quickly. PT solid lumber will last for years if it gets wet. After the stringers are installed, foam up the cavities for hull strength and floatation. If you want a built-in fuel tank, it...
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    Have you cleaned and resurfaced exhaust manifolds?

    Just so you know, cast iron forms rust very easily, however, the rust helps protect the rest of the metal from corrosion. Clearly this helps only to a point as exhaust manifolds rust out. Blasting out old rust may help clean out the manifolds, however, it also disturbs the rust coating...
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    96 4.3 Merc no start

    Backfire thru the carb is also a timing issue. My '88 had a mechanical advance on the distributor. I do not remember it ever sticking however. My Thunderbolt ign module did fail one nice Saturday afternoon in November, coming back from a fishing trip. The ign was absolutely dead, one moment...
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    What to use to "glue" transducer to hull

    Gee, if you can put it flat on the hull all it needs is to be wet. On my SeaRay, I needed to toss a cup of water into the bilge when first launched in the spring. The transducer stayed wet all season long
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    96 4.3 Merc no start

    If you sprayed ether into the carb and she didn't pop, you have no spark at all. Check safety switch on shift cable and if that is good, troubleshoot ign system.
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    Why different gear ratios in Merc V6 motors.

    You can buy replacement gearcases for Merc V6's in different gear ratios. Most Mercs in the 70s and 80s (the 850 was the exception) used 2::1 gear ratio. It appears that Merc V6 motors used both 2::1 and 1.87 gear ratios. Why is that?
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