Starcraft Jet Star 15 Restore

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Well better to find out it would be a bad idea attempting to remove the dash wood! I guess I will follow LL and just put a nice looking piece of wood over the current one.

Woodonglass: What is Hairy Peanutbutter?

I plan on filling the holes and then drilling new ones, which will most likely intersect with the existing holes.
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

For the wiring, I am going to go ahead and use the White Electrical Tape.
 

jbcurt00

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Re: Starcraft Jet Star 15 Restore

Hairy PB is why you don't ask the dog to help make the PB&J sammies for lunch :D

As a tin build, it's more likely then not that you'll be using epoxy to make any filler needed to plug the dash holes. Mix an epoxy compatible material of your choice to make the epoxy into a thicker paste like consistency & it's more likely to stay where you put it. Rather then 'run' &/or drip out of the area you're trying to fill, the vertical face of the dash.... You could use saw dust, micro balloons or several other filler materials. Check w/ your epoxy supplier, US Composites has several available, and it looks like most of them are epoxy compatible.

Hairy PB is usually associated w/ polyester resin that has fiberglass strands (the hairy) & other filler material (cabosil, micro-balloons, etc) mixed into it to make it more structural, rather then 'just' a filler. It's paste like consistency is similar to peanut butter. I don't suspect that you 'need' to add any fiberglass strand to the epoxy in your application. Since it's epoxy, it's already a stronger adhesive filler then poly resin, adding the FG strand will only make it even harder to sand. IMHO....

You could use fiberglass & polyester resin to coat the transom & fill the dash, but the mob may gather & rattle their torches if you do..:) Poly resin alone isn't sufficient, it needs the FG reinforcement, or fillers.

Not much need to buy poly resin & fillers to 'just' fill the dash holes, but again, you could, mob not withstanding:watermelon:

White electrical tape takes a fine line sharpie really well if you needed to mark it's location....

Using a hole saw to cut similar sized disks of ply, securing them into the holes in the dash, and filling the voids w/ thickened epoxy should make a stout enough repair to tolerate a re-drill thru the new overlaid dash wood & original panel. Make sure to give the plug epoxy & the glue you attach the overlay w/ plenty of time to cure. A plug thru a 3/4" piece of plywood w/ epoxy filler may take a bit to fully cure. As would an overlaid lamination of 2 pieces of ply.
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

I was going to use the epoxy to seal all the wood: transom, floorboards, dashboard, and side panels. The dashboard looks like wallpaper peeling off the wall. What do I need to do because its peeling?

JbCurt: I like your idea of cutting a similar sized hole, and just epoxying it into place. I will most likely use that!

This weekend, I am going to try to clean the boat. I know I need to use gulvit around the rivets, does anyone know a good place to buy this? Also, there is a tiny hole I need to JB Weld; do I just put the JB Weld on after kneading it and fill the hole, then sand it to be even on the outside?

Have a good night!
 

GA_Boater

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Re: Starcraft Jet Star 15 Restore

Is the hole above or below the waterline?

My dash had vinyl over wood that looked like cedar. Are you seeing old vinyl?
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Below, its in the bottom of the hull. I was looking for it yesterday and had alot of trouble finding it its so small.

It is probably the vinyl peeling. Do I need to glue it down or peel it off ?
 

jigngrub

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Re: Starcraft Jet Star 15 Restore

The dashboard looks like wallpaper peeling off the wall. What do I need to do because its peeling?

A picture of this would help us help you better.

If you just have a decorative laminate (one thin layer about 1/8" thick) peeling off you can remove the offending piece and install a new one of your choice, if your plywood is delaminating (more than one layer) it would be best to remove the whole piece and replace it.
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

I will try to get a picture tomorrow. The wood itself is not rotting, it is just peeling.
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Here is a picture of the dash.
IMG_0005.jpg

While I was cleaning the rib holes, I noticed the wood supporting the bow cover is beginning to rot so I am going to replace them as well. I am still trying to get the Starboard rub rail off. Any ideas on how to get rusted nuts and screws out? Ive tried WD40
 

GA_Boater

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Re: Starcraft Jet Star 15 Restore

The hole below the water line is no place for JB weld. Either a closed head rivet or a stainless screw, bolt and washer. Smeared with 3M 5200 in both cases.

The dash has a formica like covering. Finish peeling off an put another piece of formica or plastic based trim board.

Have you removed the rubber from the rub rail? Before I go too far, which rail are you talking about? The upper or lower?
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Alright I will locate the hole and put a screw in.

Where can I get the cover for the wood? Can I stain and waterproof it rather than putting the cover o it?

It's the upper rub rail. I have taken the rubber out
 

GA_Boater

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Re: Starcraft Jet Star 15 Restore

I don't know what kind of wood is under the formica. Show us you have after the cover is off. I had what looked like cedar for my dash.

Since the rubber is out, drill the head of the screw(s). That will get it off.
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

I will try to get around to peeling the Formica up tommorow or Tuesday. The screws are rusted in. Should I get a drill bit to drill the heads off?
 

GA_Boater

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Re: Starcraft Jet Star 15 Restore

I will try to get around to peeling the Formica up tommorow or Tuesday. The screws are rusted in. Should I get a drill bit to drill the heads off?

Yeah. Buy a set, can't work on a tinnie without drill bits. Get a decent brand - stainless can be tough on bits.
 

lakelover

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Re: Starcraft Jet Star 15 Restore

For drilling out your screws, also pick up a center punch, they're only a few dollars. You punch the center of your screw head to make a dimple and it will help the bit keep from wandering when you drill it out. I'm with GA, I would re-cover the dash with something rather than waterproof the wood. The wood looks just like mine although I don't know what kind it is. I didn't think it would look that great spar varnished, besides I had more holes in mine.

You're coming along, keep at it!
 

jbcurt00

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Re: Starcraft Jet Star 15 Restore

Where can I get the cover for the wood? Can I stain and waterproof it rather than putting the cover o it?
Look for 3M Marine Teak Wood Grain vinyl. Evil-bay has several vendors selling it. But I'm not sure if it's a 48" wide roll w/ the grain running the length of it or the grain runs the width of the roll. If you have to buy a 60" long piece to get the grain running the width of the dash, you only need an 8" tall piece, leaves you a 40" X 60" piece. That's a LOT of 14-15ft SC restos.... Well 5 more anyway...:rolleyes:
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Ga_boater- any specific brand you recommend ?

Jb- I will look today!

Thanks guys and have a good day!
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Got some work done yesterday. Got the starboard side rub rail off, as well as the shelf on the dash andn the vinyl covering. Im going to clean the boat out today!
 

boatbeginner1

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Re: Starcraft Jet Star 15 Restore

Did some work today, not as much as I would've liked but it was needed. I leveled the boat out and filled it with water to find the leaks. I found a total of 8. Most are just leaking where there is a screw, but there are some that, well, are leaking and will need a screw. While the boat had water in it, I added some simple green and cleaned the hull as well as the sides.

Before:
IMG_0006.jpg

After:
IMG_0008.jpg


The bow, where the rivets run along the centerline, it looks like the caulk is peeling. Is it caulk? I was thinking of running gulvit around all the rivets inside the boat, as well as the screws that were used to fill previous holes.

Have a good evening!
 
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GA_Boater

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Re: Starcraft Jet Star 15 Restore

Hey - That's cheating to leak test and clean the hull at the same time. :)

Are the old screws stainless? I would remove them and smear them with 3M 5200 and the Gluvit on the inside like you plan to do.

And the peeling caulk - inside or outside?
 
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