Rehab SportCraft 222 1983 deep V hull cuddy walkaround

kcassells

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So moved on to draining and replacing the gear case oil. Note to all: Johnson repeatedly mentions that you need the correct size flat head screwdrivers to open up the plugs to drain, Also they note that not doing that wacks out the edge to make a good removal with ease. So that being said all the screws/flatheads I had to work on so far were fine. The one I needed to drain the oil out was definitely tampered.
I went out and bought a screwdriver the filled the slot, no luck, then bought a impact drill, no luck. Went back the old fashioned way and used a flat chisel on an angle to the slot and it tapped out the screw so I could remove it. Yea... return the impact drill $100.00
The oil was black as night. No water and that was good to see. Thelower drain plug and this is important....has a magnetted shank. It picks up grinded metal if your gears are grinding out. Pretty cool thing they did and to know. No burn smell just very old and used looking. I did see a very small pc. of metal you would need a toothepick to get so I'm not sure if its something I did or if it's a prob. The head fell into the oil pan below that I was working over drilling, chiseling and turning out.
So we'll see. I know De-nial ain't just a river.

Ordered new gear oil.

Texas Gold;



Upper level indicator screw and lower drain off.


Lower head screw with magnet to detect shavings and upper slotted screw head to vent. magnet on left.


Messed up screw head..from po. Will reslot and reuse screw. On another note Johnson says never to remove X styled screws whereas they internally are tied onto other related components.
 

mickyryan

Rear Admiral
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Apr 18, 2016
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those are a pita to get off mercruisers as well lol I had to tap mine out too
 

Mikeopsycho

Senior Chief Petty Officer
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Feb 6, 2014
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I bet that lower end hasn't had the oil changed in many years. Those gears are gonna love the fresh oil!
 

kcassells

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Concur Mike. I'm running the oil thru my wifes colander lol! {but i do the cooking} with some filter paper to see if their are metals hanging around.
 

gm280

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Jun 26, 2011
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Thanks guys...And the frankenstien thing I call a "waterpump" watermelon/pumpkin.

Wonder how one of those "Custom waterpumps" would work out of a punk'n chunk'n cannon? :boom::clap2:


As far as the slotted foot screws, if someone made a allen head or even a torx headed type, that would stop a lot of the screwed up slots. JMHO
 

kjdunne

Petty Officer 1st Class
Joined
Sep 22, 2007
Messages
370
Gearcase drain / fill plugs with allen hex key heads are available from your friendly Evinrude dealer. Both types, magnetic post and plain are available. If the underside of the plug head has a groove, use an O ring, if it has a raised ridge, use a nylon washer. Some tiny metal shavings are normal.
 

kcassells

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Well fired her up for a few times. Definitely need to replace injector lines to carbeurator and other related fuel lines. Disco'ed the VRO and ran on oiled gas. What a challenging blast to her miss piggy kick off. I figure I need to do an electrical test on the fuel pump, replace or clean fuel feed lines, injector lines etc. Carbs will need cleaning up. But to hear lil ms piggy run was cool.
This ole remote....can't find model #'s or manual, OMC side mount.No stickers or such;

This is all I could find;

VRO unit.. small crack on plastic case on VRO. Kinda meesed with it, disconnected during testing today and reconnected. No leaks. But then again I think the fuel is getting blocked by the 1/4" injector lines to carbs or the pump is just shot. One day at a time.

Hanging and Banging!
KC
 

mickyryan

Rear Admiral
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Apr 18, 2016
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dude! stop avoiding the grinding fiberglass suit of doom you know you putting it off tinkering with the engine , get a crackin! :) "don't mind me I just like enticing the itch" :0
 

kcassells

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One thingy at a time. The easy half of the boat is left for the glassin. Plus wiring, foam, gas tank.... I like the vroomm vroomm thingy.
 

mickyryan

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Apr 18, 2016
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I'm starting to smell poultry products over here ...just sayin .. kfc getting nervous :)
 

kcassells

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Oct 16, 2012
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Hey I like the joking most of all. The fiberglass is a breeze compared to a v6 standing up right on a stand I built. I'm use to a hood and 4 wheels ya know. lol!
 

gm280

Supreme Mariner
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Jun 26, 2011
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kc, I think mickyryan just wants to hear horror stories about fiberglass dust and itching. Or maybe he likes stories like that. :noidea:

I see your OMC remote control unit. If you like that unit and it is giving you good service without any problems, you can refurbish it to look like new. Not that hard to do and way easier then grinding fiberglass. :encouragement:
 

kcassells

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Oct 16, 2012
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Well funny you say that GM..It surely does do the job and I do plan to clean it up. Also got another old shifter/omc with the boat when I got her w/no engine and It's pretty cool too but like you said. Refurb and clean it up.
Messed around outside w/motor today. Picked up some new fuel lines, carb cleaner etc. but my concern is if the actual vro gas pump is working. Disco the vro aspect of the oil but want to see if the fuel side is working. Probably jump into the johnson motor side for help/info. Great bunch of guys there too.
Mick's good people. Nice gondola. :laugh: Only kidding!!
Like his boat, nice project.
 

gm280

Supreme Mariner
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kcssells, I did refurbish an older two handle Johnson Sea Horse Ship Master Controller.

Before and after.jpg

I didn't take much, but it is like new now. I can see yours looking even better.

Yet I was merely picking on Micky as well. He does some good work too.

I have to watch your engine refurbish project too. I think I will be impressed.
 

kcassells

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Oct 16, 2012
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Nice job on the remote, So of course I'm gonna ask where you got the decals. Just cooking dinner/lunch, hitting the sack for tonights schedule.
Thanks for the feedback.
Can't wait to own that motor instead it owning me at the moment.
KC
 
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