1981 Bayliner Victoria 2750 - Restore or Bust

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Outstanding Progress, guys!
Really starting to take shape down there...:)
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Today we glued-n-screwed the forward sole into place:

20131013_113126.jpg


20131013_113142.jpg


20131013_113151.jpg


Every piece we add makes this thing feel more solid.
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

And again, with plenty of daylight left, we looked for more things to do. I knew I had an area next to the front hatch that had a soft spot in the balsa core, and suspected a spot along the starboard side cabin wall in the head, above the rub rail might as well.

So we used the air-drive cutoff wheel to cut through the inside fiberglass skin, and removed the skin and balsa in those areas:

20131013_121658.jpg


20131013_121707.jpg


The chunks that came out show the end-grain balsa (and the areas where it has turned to dust):

20131013_122128.jpg


Cut a piece of ply the same thickness as the balsa and PL'ed it in place, bracing it with a thin piece of flexible wood:

20131013_125614.jpg


We'll glass over it after the PL cures. The cabin wall will require a little more prep, and the pieces of ply are odd shaped and need to be pieced into place. That'll be another day.
 

zool

Captain
Joined
Aug 19, 2012
Messages
3,432
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Nice progress!!...funny you never really have to search too far for something to repair on these older rigs hehe..
 

Tboner7864

Petty Officer 2nd Class
Joined
Mar 27, 2013
Messages
177
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Wow guys I been gone for last 4 days I come back and your almost done with the boat. WOW!!!!!!!!! I am really getting excited to see it done. Did you put foam in the sealed areas? and your water sensors?
 

Tboner7864

Petty Officer 2nd Class
Joined
Mar 27, 2013
Messages
177
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Oh yeah in the pictures above I can see that is where the head was. What is the balsa? I probably will be dealing with the same thing. I have to say you guys could be custom Professional Yacht Builders. Very impressed
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Wow guys I been gone for last 4 days I come back and your almost done with the boat. WOW!!!!!!!!! I am really getting excited to see it done. Did you put foam in the sealed areas? and your water sensors?

We're going with sealed chambers (air filled) for now. Those in the forward area are fairly small each (1.5 - 2 cu ft) and isolated from each other. I can, if I decide to, pour foam at a later date, or add deck plates for inspection in most of them easily.

No sensors. The more I thought about it, the more I reasoned that since we have all tightly sealed compartments, I'll just leave them be.

I would like to add a sensor to the sump at the half-full mark, as well as one in the bilge above the normal puddle level. Those would be interesting areas to monitor.

Oh yeah in the pictures above I can see that is where the head was. What is the balsa? I probably will be dealing with the same thing. I have to say you guys could be custom Professional Yacht Builders. Very impressed

A lot of boats use a balsa core. It's very light and strong on the end grain. So they cut balsa boards into thin (3/8" in this case) chops, then lay them side by side in a tile pattern and glue a piece of cloth to one side. This produces a sheet of strong, light material 3/8" thick that can be laid into compound curves due to it being made up of 3" squares. On this boat, after laying it cloth side to the outer skin fiberglass, they sprayed a layer of wet chopper gun over it and rolled it smooth. The inner layer is about 1/16" thick, over 3/8" balsa, laminated to 3/8" glass resulting in about 3/4" thickness in those areas.
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

While the burgers grilled tonight, we mixed up some very stiff filler with wood flour, and filleted around two sides of the sole, then laid 10 oz cloth into the wet fillet, and finished it with brushed resin:

20131014_183824.jpg


20131014_183836.jpg


20131014_191022.jpg


20131014_191042.jpg


20131014_192409.jpg
 

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Nice Progress!:thumb:
It is amazing how each section we add to the hull, stiffens it that much more...
 

tpenfield

Moderator
Staff member
Joined
Jul 18, 2011
Messages
18,040
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

subscribing in . . . :thumb:
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

A little bit of filleting this evening

20131016_184210.jpg


We'll have to decide pretty soon if we think we'll have enough days over 50 degrees left this year to warrant making another USC order for resin and tint, or whether we'll wait til spring.
 

ShowMeGuy

Chief Petty Officer
Joined
Jan 31, 2012
Messages
560
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Man.. that fillet looks super professional. Top Notch boodro!
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Man.. that fillet looks super professional. Top Notch boodro!

I can't wait to get the glass down on the sole and get it all white. That's when the whole thing will start looking like something.
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Today was too cool for glassing, but it was good weather to have some fun with a stripper!

Instead, we used paint remover on the outdrive, transom shield, flywheel cover and a bunch of other small parts. :)

20131019_144408.jpg


20131019_144415.jpg


20131019_144421.jpg


And after:

20131019_164300.jpg


20131019_164313.jpg
 

zool

Captain
Joined
Aug 19, 2012
Messages
3,432
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Yea, the dark color just doesnt do the VP justice......someone might mistake it for an Alpha! :eek::rolleyes:
 

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

I like having fun with some stripper...:rolleyes:
 

Trooper82

Commander
Joined
Nov 21, 2011
Messages
2,648
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Looks like you had a good time with the stripper....I was doing the same thing today...but not boat parts :(
 

GWPSR

Senior Chief Petty Officer
Joined
Jul 25, 2012
Messages
758
Re: 1981 Bayliner Victoria 2750 - Restore or Bust

Yea, the dark color just doesnt do the VP justice......someone might mistake it for an Alpha! :eek::rolleyes:

It had a lot of ablative bottom paint on it. Why someone would paint it black I have no idea. It'll get repainted as close to the original off-white as I can find. Luckily the pitting is minimal even though they had no zincs on it.
 
Top