1976 22' Starcraft Islander Rebuild

fshngho

Lieutenant
Joined
Apr 1, 2009
Messages
1,332
Re: 1976 22' Starcraft Islander Rebuild

All of us have our favorite areas but I think it's safe to say we all love the outdoors.:D Yes Wrongside, I was referreing to Ray Stevens, shame some young 'uns that don't know him or his music. How about " Proud to be An American"? Missisippi Squirrel, The Streak, Ahab The Arab, etc.
Jas, I will be posting pics soon so check out what I did with my foam.:rolleyes:
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

Looking forward to seeing what you are up to! I was playing with flotation and alum deck structure this morning. A puzzle of sorts making it all work well together, eh buddy.
 

djpeters

Lieutenant Commander
Joined
Jun 9, 2010
Messages
1,824
Re: 1976 22' Starcraft Islander Rebuild

Looking forward to seeing what you are up to! I was playing with flotation and alum deck structure this morning. A puzzle of sorts making it all work well together, eh buddy.

Jas, I will be posting pics soon so check out what I did with my foam.:rolleyes:

This is going to sound strange, but, I can't wait to see what you guys have done with your foam....
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

This is going to sound strange, but, I can't wait to see what you guys have done with your foam....

Well, this process is definitely a work in progress for me (foam and alum structure). I have been putting a little in, taking some out, moving it around and the like. Lots of measuring for the structure. I want to get just as much foam as I possibly can in there and I really want this deck to be solid.

Here is a little of what I have done so far though...

I ran the 3/4" foam through the table saw making a bunch of 8" wide strips. Fits perfectly in between the ribs. Here is a shot of a bow hatch box...
IMAG0163.jpg


I'll lay down a piece of sealed up ply over that to finish it off nicely.

Here is the 33 gal tank, totally wedged in place and PL all the way around...
IMAG0164.jpg


I grabbed a hold of that tank and threw some weight into it, didn't budge. Didn't even wiggle. I am still yet going to reinforce it though;)

I started to lay down noodles cut to size in the very bow (bread knife is the perfect tool for that job)...
IMAG0161.jpg


Then I grabbed the giant foam triangle block that I originally pulled out of the islander (it was in fine condition). I double wrapped it in heavy duty trash bags so those little foam pop corn pieces don't end up all over the place. It sits high and dry out of the bottom of the boat and is well away from the edges so I'm not at all worried that the bag will hold water...
IMAG0162.jpg


I still have more work to do up there. I am kinda moving into the alum structure. We'll see how that shakes out.

I don't think you are weird DJ (says the weirdo).:D
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

Jason? Are you packin noodles everywhere under the deck as well? Man you'll get a ton of them in there... Mine is 18' and I used 70+ I think... http://forums.iboats.com/attachment.php?attachmentid=74228&d=1291353108

Good question tomy - I am kinda just playing things by ear for the flotation. Now that I have the additional structure in there (see below) it looks like noodles will probably be the easiest to cut and fit. It'll probably shape up a lot like what you did, eh!

---------------------------------------------------

OK, so structure. Here is what I did...

I had this really nice extension ladder. Well one day I was taking down a giant oak tree and sure enough that ladder jumped under it as it crashed to the ground. Bummer. I knew it would come in handy some day. Here is what was left after I cut away the crushed part...
IMAG0165.jpg


I grabbed the angle grinder with a cutting wheel and went to work. I cut the steps off first and then "ripped" the main beams in half...
IMAG0167.jpg


Then I cut them to fit between the stringer and rib, clamped in place, drilled, and riveted down...
IMAG0169.jpg


IMAG0171.jpg


I had enough to support at every rib, up to where the seat boxes will go. Man, it really tightened things up! I think this will make for some great deck support, bomber.

With just that angle riveted to the rib that's all the additional height I needed for the deck to accommodate the fuel tank.

I am pretty happy with how that turned out.:)

(sorry about the cell phone pics guys, camera is MIA at the moment)
 

Triton II

Commander
Joined
Nov 23, 2004
Messages
2,479
Re: 1976 22' Starcraft Islander Rebuild

Nice work Jason! Looks like a nice stiff structure for your deck. :D

TII
 

jcupo6

Chief Petty Officer
Joined
Jul 13, 2009
Messages
512
Re: 1976 22' Starcraft Islander Rebuild

Wow! Now that's thinking outside the box. That turned out great man! Well done, that deck is gonna be twice as strong as the original.
 

fat fanny

Lieutenant Commander
Joined
Feb 9, 2006
Messages
1,935
Re: 1976 22' Starcraft Islander Rebuild

J now that's making something out of nothing! could you imagine what that stock would have cost you and plus it already has the flat anle edge for the deck to mount to Good thinking. Heck you could just about use one of those ladders to make a full stringer assembly if you wanted could you imagine one of those being in a fiberglass rig as a stringer set up man I should patend that idea it would never rot. Well anyway great work J
 

Teamster

Lieutenant Commander
Joined
Nov 8, 2010
Messages
1,923
Re: 1976 22' Starcraft Islander Rebuild

That is one of the greatest ideas I have seen,......Now I wish I had stopped and picked up some of the ladders I have seen laying in the ditches over the years,....
 

Huron Angler

Admiral
Joined
Apr 7, 2009
Messages
6,025
Re: 1976 22' Starcraft Islander Rebuild

Nice work, that's gotta add lots of strength and will give you tons of places to tie the deck into with rivets or screws.

How are your popeye arms doing after using the hand tool for all those?:D

I will be with you as soon as I get mine fixed. Darn mandrel still stuck in there somehow.

Excellent way to raise the deck to fit the tank. If I had done something as simple as that I could have probably fit a tank below the deck.

I am pretty sure that with two 17' ladders, two aluminum canoes, a sawsall and a pop riveter I could fashion a sweet catamaran set up for an outboard:)
 

Azlo

Senior Chief Petty Officer
Joined
Jun 21, 2009
Messages
706
Re: 1976 22' Starcraft Islander Rebuild

Yes yes I like. Beautiful Man. Now we can do stunts with the boat:D.
 

tomynoks

Petty Officer 1st Class
Joined
Jan 1, 2007
Messages
252
Re: 1976 22' Starcraft Islander Rebuild

That's the best thing about DIY... you can adjust ANYTHING to meet your needs!! I raised my deck almost a full 2" to store the fuel tank and batteries.. I used part of an old aluminum patio door frame to stiffen the support structure in the cabin!!! I moved my stringers(?) out enough to make the center a full 24" across to raise the deck a little and make the best use of plywood on the deck.. I just finished covering and laying down the last hatch on mine.. finally did one right!!! See my page.. I've been collecting junk for years that I might "possibly" use on the boat...lol... That's awesome dude!!
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

Nice work Jason! Looks like a nice stiff structure for your deck.

TII

Wow! Now that's thinking outside the box. That turned out great man! Well done, that deck is gonna be twice as strong as the original.

Thanks guys! I am pretty happy with how that turned out so far.

J now that's making something out of nothing! could you imagine what that stock would have cost you and plus it already has the flat anle edge for the deck to mount to Good thinking. Heck you could just about use one of those ladders to make a full stringer assembly if you wanted could you imagine one of those being in a fiberglass rig as a stringer set up man I should patend that idea it would never rot. Well anyway great work J

That is one of the greatest ideas I have seen,......Now I wish I had stopped and picked up some of the ladders I have seen laying in the ditches over the years,....

Thanks guys! Yah, when I crushed that ladder I actually wasn't all that grumpy. Well maybe a little. I just knew that it would be used for something some day. Sure saved me some cash!

Nice work, that's gotta add lots of strength and will give you tons of places to tie the deck into with rivets or screws.

How are your popeye arms doing after using the hand tool for all those?

I will be with you as soon as I get mine fixed. Darn mandrel still stuck in there somehow.

Excellent way to raise the deck to fit the tank. If I had done something as simple as that I could have probably fit a tank below the deck.

I am pretty sure that with two 17' ladders, two aluminum canoes, a sawsall and a pop riveter I could fashion a sweet catamaran set up for an outboard

Yah buddy, really stiffened things up. Those two main stringers were pretty stiff to begin with. Now they are rock solid.

Yup, all I needed was a smidge of extra height for the tank to go sub deck.

Lemme know when you get that catamaran put together, I'll bring my video camera for the launch;):D

Yes yes I like. Beautiful Man. Now we can do stunts with the boat:D.

Azlo! You and a few of the other alum boat builders around here gave me the idea, just following your lead. Thanks buddy!:)

Hey a big ol salmon on deck would be stunt enough for me. Shoot I'll take a little one for that matter!;)

-----------------------------------------------------------

Well, I think I need for my fuel line to get here. Maybe another day or two for that. I can then get the 28 gal tank set, add in structure around that, finish foaming the bow, think through and set up for my livewell plumbing, then foam everything.

Then, onto the deck.

Heads up, it's Monday again guys.

Hey, I think I am noticing something. There might just be a touch more daylight these days, just barely. The single digit temps wouldn't tell you but, spring may be on her way.:D
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

OK, this is for a fellow iboater...

Inside dimensions of engine stringers and stringer length...
IMAG0171-1.jpg


Inside dimensions of deck stringers...
IMAG0171-2.jpg


Inside dimensions of deck stringers, bow side...
IMAG0164-1.jpg


IMAG0168-1.jpg


:)
 

Broadcast

Petty Officer 1st Class
Joined
Feb 21, 2010
Messages
241
Re: 1976 22' Starcraft Islander Rebuild

Brilliant ladder action Jas!

Good look'in, smart and a sweet boat? Dang, some guys got it all!!!
 
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jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1976 22' Starcraft Islander Rebuild

Brilliant ladder action Jas!

Good look'in, smart and a sweet boat? Dang, some guys got it all!!!

Yah, but your hair do beats out mine any day of the week buddy!

Hey, I have rod holder questions for you when you are ready for em. I need seasoned vet, great lakes fishing grounds, pro fisherman style advice.

Thanks for stopping by man!
 

Broadcast

Petty Officer 1st Class
Joined
Feb 21, 2010
Messages
241
Re: 1976 22' Starcraft Islander Rebuild

Hey,

I know a few of those seasoned vets, pro type fishing guys. Give me your questions and I'll ask'em for ya!

I gotta go comb my hair now!
 

proshadetree

Lieutenant Commander
Joined
Jul 19, 2008
Messages
1,887
Re: 1976 22' Starcraft Islander Rebuild

I must be on the wrong site I thought this was I boats not I tanks. If that isnt braced grits isnt groceries. Great innovation man.
 
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