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    2002 mercury 40 hp 2 stroke

    I think the trigger magnets are different than the stator magnets. They may reside in a ring around the center. If you are getting 25 BTDC at idle, what are you getting at max timing (full throttle)? Is it off the scale like 45 degrees or higher?
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    2002 mercury 40 hp 2 stroke

    It looks like I was wrong. The linkage is working. Going to full throttle has moved the trigger counterclockwise. I wonder if a magnet came loose under the flywheel?
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    2002 mercury 40 hp 2 stroke

    Looks like something is missing from your linkages. I think it's missing a part that connects the throttle to the timing. Post a picture with it in the full throttle position.
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    Mariner 45hp Carburetor Leaking after Total Rebuild....stumped!

    Do you have new floats and needle valves?
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    2002 mercury 40 hp 2 stroke

    Did the timing arm come loose from the trigger? Post a picture of the side of the motor with the timing arm.
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    Trim Tab Anode

    What does it have under there? Is it a flat plate? Or does it look like something is missing? My trim tab anode fell off so I replaced it with a flat plate anode. I found as long as I trim the motor properly I don't need the trim tab.
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    Mariner 45hp Carburetor Leaking after Total Rebuild....stumped!

    What do you mean "over-adjusted the floats"? After half throttle or so, it's all on the carbs as the motor is already at max timing. My guess is you still got something wrong with the carbs.
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    2002 mercury 40 hp 2 stroke

    If you find the pointer is off then you should pull the flywheel to check the condition of the flywheel key. If the key is damaged and the flywheel spun, that is even more reason to demand your money back from the scammers at the dealer.
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    Boat two stroke engine stalls when throttle is applied unless I throttle up very slowly

    The video of water coming out of the cowl does not look good. I think you need to find out what's going there. It may just be the tell-tail hose came loose. But you don't want to take a chance on water going into the combustion process. Who know? Maybe the two issues are related?
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    1987 115 2-stroke in-line six surging at higher RPM?

    If you never rebuilt the fuel pump, you should go ahead and do it as a preventive maintenance any way. You should check all fuel lines and the primer bulb to rule out any restrictions. Also, make sure the fuel tanks vent is working.
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    2002 mercury 40 hp 2 stroke

    Since the flywheel spins clockwise, BeforeTDC is on the left and AfterTDC is on the right. I would think 25 BTDC would be the max timing setting with the idle timing setting in the 0 TDC range and possibly even ATDC a few degrees but I don't have your motors specs in front of me.
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    98 xr6 150 backfire issue.

    Yep. That's what I was thinking.
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    2002 mercury 40 hp 2 stroke

    Are you saying the timing at idle is 25 BTDC ? Sounds like you got scammed by the dealer. I'd start by demanding your money back. Then fix it yourself with help from forum.
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    Mariner 100el missing spark

    Probably the trigger is at fault. The trigger has one winding for the top two and another winding for the bottom two. The switch box can also be at fault because it has separate circuitry for top and bottom pairs. Swap the trigger leads at the switchbox to isolate to trigger or switchbox.
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    Mariner 100el missing spark

    You can swap them around to see if the issue follows the coil. You can also use an ohmmeter to do a resistance test on each coil. Th primary side should be almost zero ohms and the secondary side should 800 -1100 ohms. There is also a DVA voltage test, you should get about 300 volts AC at...
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    1987 115 2-stroke in-line six surging at higher RPM?

    When it begins surging, have somebody pump the primer bulb. If that improves the surging then the likely cause is the fuel pump.
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    1985 50HP 4-cylinder power loss

    Isn't the exhaust cover on the other side of the motor? On my motor it's next to the throttle/timing arm and nothing is blocking it. But I agree. Before tearing into it, try the compression test again with a known good gauge.
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    1992 Mercury 40 hp 4 cylinder information

    From experience with a similar age Mercury, I can tell you what probably does need maintenance concerning the oil tank/system. It's all of the tubing that connects the oil tank to the oil pump. It's probably shot and leaking by now. You have to replace it all.
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    1986 20hp Johnson long shaft low compression

    Why not try soaking the pistons and rings with powertune?
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    Boat two stroke engine stalls when throttle is applied unless I throttle up very slowly

    This behavior usually indicates a lean idle mixture. Try opening the idle mixture screws on the carbs 1/4 turn each. See if that helps.
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