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  1. j_k_bisson

    1971 Chieftain 22' restore

    Re: 1971 Chieftain 22' restore Here is how I did my 1971 Startcraft Chieftian I have more pics if you want. I might even have a few part in the garage attic. It's funny how you collect a bit with every project in you attic. Let me know
  2. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 4-14-2011 Update 4-14-2011 Well the motor installation is going pretty good, if you want to check it out go and see the motor thread. I have been able to install the windshield and the hand rail in the last couple of days. The hand rail still needs some work seeing I could not get to...
  3. j_k_bisson

    1987 Evinrude 200hp outboard resto/rebuild

    Update 04-14-2011 Update 04-14-2011 Getting to the end of this thread. Seeing tonight I will mount the power head and hook up everything to the motor. So tomorrow will probably be the last post for this thread for a while. I will post the final start up when it happens next week though. Last...
  4. j_k_bisson

    Installing Bay Mfg extension kit, with issues...... Drilling drive shaft hole larger

    Re: Installing Bay Mfg extension kit, with issues...... Drilling drive shaft hole lar Here is the pic of the extension kit installed. Look for the arrow. Not a bad kit, but make sure you check all the components. I had the sift rod bushing insert not cut to the right length. Took about 2-3...
  5. j_k_bisson

    Installing Bay Mfg extension kit, with issues...... Drilling drive shaft hole larger

    Re: Installing Bay Mfg extension kit, with issues...... Drilling drive shaft hole lar Seeing as I did not get a response here is how I tackled the problem. After giving it some major thought I decided to use this set up..... What that is is a 1" hole saw turned backwards and locked into...
  6. j_k_bisson

    Installing Bay Mfg extension kit, with issues...... Drilling drive shaft hole larger

    Wondering if anyone has ever installed a Bay mfg extension kit on a 200hp Evinrude or Johnson. The instructions are very vague. They mention drilling out the drive shaft hole using a 1 1/8" hole saw mounted on a threaded rod and jam nut. The caution that to maker sure that the hole/drill does...
  7. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 4-11-2011 Update 4-11-2011 Yesterday was a successful day but there where some serious moments where I was ready to start throwing some wrench's around. Started off with patching in the Evinrude wiring harness to the existing Force Harness. That went ok, only needed to run a one extra...
  8. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 04-10-2011 Update 04-10-2011 Only got to work on the boat for a couple hours yesterday. But I was able to finish the splash well molding and the motor bracket installation. It went pretty well other than all the grinding. Here are the pics of the finish product..... Today job...
  9. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Re: Update 03-24-2011 Re: Update 03-24-2011 Wll we picked up the boat last night. So I am making progress again on it and posting here. The motor progress is still being posted over there. I will combine the two post into this one when the motor gets mounted. SO I started into the capping...
  10. j_k_bisson

    1987 Evinrude 200hp outboard resto/rebuild

    Re: 1987 Evinrude 200hp outboard resto/rebuild Well stopped and picked up the boat from where I had it stored. Brought it home last night and started working on it. I'll post those improvements over on the boat thread untill I mate up the botor to the boat. I'll keep posting the motor specific...
  11. j_k_bisson

    Help with Starcraft Chieftain potential project

    Re: Help with Starcraft Chieftain potential project It looks alot like this one doesn't it? This one, my old one, was a 1971 Starcraft Chieftan 21'. They came with inline 4 cylinder 2.5l GM motors. The Old Iron Dukes as they where called. The out drived where Merc #1's. The motors last...
  12. j_k_bisson

    Which oil to break in new rings XD-30 or 50?

    It coming close to the time when I will be starting up the new resto built 1987 225hp Evinrude. VRO bypassed and run premixed. Trying to figure out which oil to use on breaking it in. The fuel unfortunately will be 10% ethenol (no non-ethenol gas around) with BRP 2+4 Fuel Conditioner , along...
  13. j_k_bisson

    1987 Evinrude XP200 - major tune up (??)

    Re: 1987 Evinrude XP200 - major tune up (??) Ok the fuel pump kit number can be looked up here http://www.maxrules.com/fixomcvro.html. I took the number and searched ebay and found one. #'s 0436095, 0435921 The anit siphon valve is the fitting (Hose barb) that the fuel line is connected to...
  14. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 03-24-2011 Update 03-24-2011 Was able to get the welding done for the kicker bracket last night. I'm not the best welder but I think it came out not too bad for someone who has never welded aluminum before. Here is a couple of pics. I was quite impressed with the welder. It was a...
  15. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 03-23-2011 Update 03-23-2011 I finished off pre assembling the windshield after painting. Still waiting on the molding to come in at the Bayliner dealer. Need 40ft of it. I'll post pics of that when they are complete. I have been fabricating the kick bracket for the last couple of...
  16. j_k_bisson

    Need help identifing my carbs......

    For those that have not been following my resto/rebuild, I and restoring a big bore late 80's looper. It is a bit of a frankinstien motor. I am finally coming up to starting it up for the first time and I am trying to confirm the jetting is correct for what I have done. Here is hopw it is going...
  17. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 03-20-2011 Update 03-20-2011 Was able to disasseble the side windows and clean, sand, and paint them yesterday. Here is how they came out. This afternoon I will semi reassemble them. Waiting on the gaskets for the big windows. Then I move on to the kicker bracket. Going to stop by...
  18. j_k_bisson

    1987 Evinrude 200hp outboard resto/rebuild

    Re: Update 03-17-2011 Re: Update 03-17-2011 Ok so I'm good to go for right now? I'm a bit confussed. Sorry guys...... Here the hood with half the decals. Didn't get them quite in the right place. But it will work. Still waiting on my one buddy to get the strips and lettering for in the...
  19. j_k_bisson

    1991 Bayliner Trophy 2002 Transom Repair

    Update 03-19-2011 Update 03-19-2011 Well I'm back here as I started working on the boat again. The motor is on hold waiting for parts. Need to get the 5" extension kit before assembling the motor. Here is a couple of pic of the motor with half of the decal installed. Last night...
  20. j_k_bisson

    1991 bayliner trophy windshield seal.

    Looking to replace the windshield molding in my 1991 Bayliner Trophy. The old one shrunk a tad bit. Overall length 1.25" shorter than it is required. I was hoping that someone can point me in the right direction for some new stuff. Is a pic. The flat is is 9/16" long the x-mas tree leg is...
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