hull extension in progress with pics

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pmat1

Petty Officer 1st Class
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Jul 9, 2009
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332
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Isnt Purolator a brand of car parts? Mostly filters
 

Lightnig

Petty Officer 2nd Class
Joined
Jun 7, 2009
Messages
189
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Good to hear that you got the package.

So that means that nothing is holding back the rest of the project now? We get to see the final results by next weekend, right??? ;) ;) ;)
 

Andy in NY

Commander
Joined
Oct 25, 2007
Messages
2,109
Re: hull extension in progress with picks

Re: hull extension in progress with picks

We got lucky today. PUROLATOR dropped the kit off at a house a few blocks from here. They were given the wrong address so it wasn't really their fault, BUT the address on the box had a 28 in it so they picked a house that had a 28 for the house number, and left it on the front steps early this morning. They never knocked or rang the bell, just left it on the porch??? The weird thing was last night the package was listed as delivered to a address with the correct street name but the wrong house number was 28 on the tracking info on their site so I drove around the crescent to look for a house with a 28 in the address and there was none. I turned around in a condo development and saw a condo 28. I had nothing to lose so I went to the door and asked if they had a box of boat parts and they said no nothing was left there so I apologized for the intrusion and left. This morning I got a call from a woman asking if I was at their house last night looking for a package???? Yes it was me,I said, I have your package was her reply??? The driver found the first house near our house with the #28 on it and left the package on the front porch !!! My phone number was on the box so she called me and I picked it up. I am still in shock that they would knowingly deliver a package to the wrong house and sneak away instead of ringing the bell. Now thats customer service. LOL

i just got tond of stuff from ups for my project, and every time they came they just dropped packages on the porch, even while people were home!
 

Yar.

Petty Officer 3rd Class
Joined
Jun 17, 2008
Messages
93
Re: hull extension in progress with picks

Re: hull extension in progress with picks

OK, Where to start.....

As Oops mentioned before I did drop by a while ago with a box o beer and some coveralls! We had a great afternoon and I also got to meet NoKlu! We were very efficient with reducing the beer supply:D and mildly efficient with the fairing:redface: Did get some done and things are progressing. The dash is looking really good and the routered drive mount area in the transom is something to behold! I am as bad as Oops seeing as I had my camera there the whole afternoon and never took a pic......

But, I can redeem myself with a video of Oops' B-day waterski:D I also have some pics that I will post of the same evening. This is my first time doing a photobucket link for pics and video so bear with me if I get it wrong....

Video Link:
http://s674.photobucket.com/albums/vv109/Yar_Boat/?action=view&current=MOV02090.flv

If you look close, you can see Oops lifting a can of the nectar of the gods during his performance:p

Pics to follow!

Cheers,
Yar.
 

NoKlu

Senior Chief Petty Officer
Joined
Feb 23, 2008
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Re: hull extension in progress with picks

Re: hull extension in progress with picks

AHHH the old fresh water power enema!:D The vid link works great, can,t wait to see the pics.
 

Numlaar

Chief Petty Officer
Joined
Jul 9, 2009
Messages
633
Re: hull extension in progress with picks

Re: hull extension in progress with picks

LOL

Drinking a beer while skiing???

I haven't done that since I was a teenager ;)

For shame!!!

Just kidding Oops, Glad you had a good time!
 

Yar.

Petty Officer 3rd Class
Joined
Jun 17, 2008
Messages
93
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Here we go with the pics.

Oops' first pull up that lasted only long enough for NoKlu (driving) to "have a slight loss of propulsion" and dunk his bro Oops.

DSC02087.jpg


DSC02088.jpg


DSC02089.jpg


Next 2 are from right after the video. Note Oops getting his empty out of lake so that he is not littering:p

DSC02091.jpg


DSC02092.jpg


I am not sure how many I am allowed on one post so I will do this over a couple...
 

Yar.

Petty Officer 3rd Class
Joined
Jun 17, 2008
Messages
93
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Here is a shot of the Terrace Mtn fire that was burning:

DSC02093.jpg


Next are a few of the Birthday Boy on his last run of the night:

DSC02095.jpg


DSC02096.jpg


DSC02104.jpg


DSC02121.jpg


DSC02122.jpg
 

Yar.

Petty Officer 3rd Class
Joined
Jun 17, 2008
Messages
93
Re: hull extension in progress with picks

Re: hull extension in progress with picks

And at last my faves:

WHERE'S WARDO??

DSC02123.jpg


"Just making sure my butt is still there!"

DSC02100.jpg


Now that I have posted these, I kind of doubt that they should be in this thread but we will let the boss decide!!! (He doesn't know I am posting all these hehe):D

Cheers everyone!

What do you think the best caption is for the last pic???????
 

douglee25

Seaman Apprentice
Joined
Apr 23, 2008
Messages
46
Re: hull extension in progress with picks

Re: hull extension in progress with picks

"What do you know? I think I lost my bum back there, ehhhh?" :D

Doug
 

NoKlu

Senior Chief Petty Officer
Joined
Feb 23, 2008
Messages
786
Re: hull extension in progress with picks

Re: hull extension in progress with picks

At least it only took him one hand to find it this time!!!hahaha!
 

colobiker

Petty Officer 2nd Class
Joined
Sep 12, 2008
Messages
191
Re: hull extension in progress with picks

Re: hull extension in progress with picks

uh oh!! I think I landed on that empty that was floating out there.:eek: man thats gonna hurt when it comes back out::D
 

Robj

Lieutenant
Joined
Mar 22, 2007
Messages
1,441
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Leaving town on Saturday. Still don't know what tools to take. Hope everything is going well. Glad nobody took picutres of my painful attempt at wakeboarding last year. The Bilgeliner looks like it is running good....now that he fixed the problem with the clear fuel line.

Have a great day

Rob.
 

Yar.

Petty Officer 3rd Class
Joined
Jun 17, 2008
Messages
93
Re: hull extension in progress with picks

Re: hull extension in progress with picks

Bump.

Nobody else has anything to add?

How about:

"I didn't think the tax man could get me out here!":p
 

coastalcruiser

Chief Petty Officer
Joined
Aug 2, 2007
Messages
559
Re: hull extension in progress with picks

Re: hull extension in progress with picks

"Hey :eek:where are they going?"
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: hull extension in progress with picks

Re: hull extension in progress with picks

hi guys......sorry i havent been on for a bit......still recouping from the fresh water enema on my b-day.....lol

we all had a great time.......especially the fish......they drank the last 1/3rd of my corona......lol

yar and noklu didnt tell you guys about my folly ...... i was on the swim platform ....uh.......well.......uh....looking at the scenery....yeah....that's..it....looking at the beauteful smoke cloud while listening to the gentile sounds of a waterfall.....

any how....when i stepped in the boat...i stepped on a seat that had the beer cooler under it.......the seat wasnt fully in place, it gave way. i ended up doing a summersalt in the middle of the boat...all i saw was, the sky became the deck and then the sky again........whilst i was trying to figgure out how the universe could have dealt us this cosmic confusion......the deck of the boat hit me in the back.....real hard.....
i couldnt figgure out how come every one was laughing during this clestial disruption........but i thought id just find my sea legs again and take another sip of sody pop.....lol.
the sunburn hid my red face......:D

we text johnny but he must have been killing fish on his shiney beautful boat.
thanks for all the b-day support guys,....it was great.

ok.......the updates......

this was a little while ago....

last year, i took the boat to the same shop that did the nasty on the gimball housing that you guys heard about......i took it there to have the t hole cut out......well he botched that job....after three days he didnt do a thing !...
bond-o and don s told me to "get your boat away from that hack"....
so i was left to my own devices to cut the hole.

i borrowed a jug from a local marina......the jug was really un nessary as it could have been done with a paper cut out of the hole just as easy.....but what it did do was make sure the drilled out holes were squair on the transom.

the first thing was to find the "x" dimention....this is the crankshaft centerline........(each type of drive is different....you need the manuals to find your specific location for your motor/drive package.)

interiorset5039.jpg


we had measured from side to side to find the center of the transom....
then using a right angle tool....(a carpenters squair worked perfect in my situation) we found the x dimension.... you will notice that the lower hole is slightly above the x dimention....the tollerance for this is 1.5 ins.....the higher you go the less drag....so i setteled on 3/4 inch. (the big upper hole is nothing....it is the bolt hole that i had used to flip the hull)

all dimensions were double and triple checked before anything was drilled

interiorset5035.jpg


once the hole is drilled....it is really hard to move....so make sure its right before you put a drill to it....

with the jig in place, and triple measured.....it was time to put holes in my triple thick transom.

again ...the thing that the jug did do was to make sure the holes were squair....if the holes are not squair.....the outer t-plate tends to move on you....making your drive go at a slight angle.

interiorset5038.jpg


sorry i didnt get shots of me cutting out the hole...i was kinda busy....
it was cut with a sawsall.....the trick to that is to keep the blade cutting straight sections by cutting at an angle....so the blade is at an angle on the transom...not 90 degrees....that way the blade will follow its own path..
(however make sure the blade is perpindicular to the transom)

interiorset5041.jpg


in this shot....you can see the rounded areas by the thru holes......these are really hard to cut with a straight saw....lol.
in the manual.....there is diagrammes of the cut lines to use to get them right.....however....oops devised his own way...(as usual)
clean up of the rough cut was made quick by a small grinder.

a few test fits were done....

interiorset5043.jpg
 

Rickairmedic

Commander
Joined
Apr 24, 2009
Messages
2,576
Re: hull extension in progress with picks

Re: hull extension in progress with picks

OOOOOps good to see you back . Was starting to wonder if all the glas and resin had landed you in a nice comfy room with soft walls and a special jacket :D.


Rick
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: hull extension in progress with picks

Re: hull extension in progress with picks

and at that point .....all seemed well.

interiorset5044.jpg


note the black lines around the inner t plate......that is the area that needed to be routered out to bring the increadibly thick transom down to the two inch tollerance.

interiorset5045.jpg


this is the thickness of the transom.

interiorset5046.jpg

interiorset5047.jpg


because the transom is so thick....i needed to take a router to it this was really tricky because the transom needs to be parellel to the inner and oter walls....called paralellism

interiorset5048.jpg


ok....this is a little technical.....and pretty durn confusing.....but im gonna try to explain this simple.

the transom needs to be flat....both inner and outer....it needs the same thickness thru all points of the transom plate contact....
if not....you will have a gap....and that could lead to possible water intrusion.

on most new boat construction.....after the hull is layed....they screw chunk of plywood against the inner hull....and blast it with a chopper gun...(some may add some csm or cloth) then they add another layer of ply and repeat.
that means the transom is flat both inner and outer....and you or they will never have to worry about what i had to do..

because i had added so much stregnth to the transom...(way more than i well ever need) it was too thick......and because i had to fair the outer transom....then re gellcoat it.......the flatness of the transom wasnt there....nor the parelellism.......follow so far?
the flatness was in the inner transom with the wood....but to get the parealellism i needed, the constant points had to be measured from the outer gellcoat surface that was niether flat or parelell....

if that didnt give you a headache nothing will....lol

so....using a laminate gauge...(like a micrometer) i was able to get the flatness and paralellism i needed by routering away the inner wood and glass till it was close......then using a grinder to "sand" the transom till it was correct in both flatness and parelellism.......

(at this point....after reading this i know all you that understand this will be heading to the liquor cabnet for a stiff one...and comprehend the headach that it was.....) but perserverance paid off........ and finally....it was done.
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: hull extension in progress with picks

Re: hull extension in progress with picks

OOOOOps good to see you back . Was starting to wonder if all the glas and resin had landed you in a nice comfy room with soft walls and a special jacket :D.


Rick

you heard about that eh?.... they lined the jacket with fiberglass dust just to make me more comfortable.....lol
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: hull extension in progress with picks

Re: hull extension in progress with picks

one of the other things that was bugging me about the cap was a huge bump in the side where the joint was......we aligned the cap on the boat....but to get it on after the extension it didnt line up quite right.

it stuck out an inch.

interiorset5005.jpg


i ground out the side of the cap and put wax paper between the ceder strip and the hull....the strip was just a backing plate for the glass.

this is a shot of the partial grinding....you can still see the waver in the cap edge

interiorset5004.jpg
.

as i didnt like the shape it was taking i did some more grinding

interiorset5003.jpg


a few layers of matt and cloth later and done.....then the fairing began....lol

ill find more shots of that repair in a wee bit....im off to the shop to try to finish up the next job.

cheers
oops
 
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