Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration SPLASHED!

Friscoboater

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Jul 3, 2009
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Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

I used a BUNCH of this during the deck covering.

DSC00890.jpg


Test fitting the Seat for the placement of the seat bases

DSC00873.jpg


Two layers of 3/4" Ply bonded together with Pooky

DSC00874.jpg


DSC00877.jpg


Testing for the perfect fit

DSC00876.jpg


I drew around the base so I would know where to put it back after gluing.

DSC00878.jpg
 

Friscoboater

Captain
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Jul 3, 2009
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Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

I sanded under the mount before application. Then I added a little weight.

DSC00879.jpg


Once it dried I sanded all around it and laid down one layer of 1708 and one layer of CSM to finish it off

DSC00881.jpg


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Here I am using the old interior panels for patterns

http://i645.photobucket.com/albums/uu180/linkedupmedia/Sea_ray_rebuild/DSC00883.jpg

DSC00884.jpg
 

Friscoboater

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Jul 3, 2009
Messages
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Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Once the Seat boxes were glued in, I tabbed with 1708

DSC00885.jpg


Yes there is supposed to be a gap at the top. there is a filler panel that goes over it.

DSC00887.jpg


Interior storage wall

DSC00892.jpg


More filler panels

DSC00894.jpg


Bow seat area. This came out nice.

DSC00895.jpg


DSC00896.jpg
 

Friscoboater

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Jul 3, 2009
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Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

All done and ready for Gel Coat

DSC00897.jpg


Now for the videos.

I did not edit the video down at all. It shows how long it takes to lay glass.


 

boatguy94

Chief Petty Officer
Joined
Jul 29, 2009
Messages
520
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

That is some great work on the deck and bow area you did! You'll be in the water in no time I'm sure just keep chipping away.

I know the feeling of being able to walk on a nice solid deck, I think it's real nice :), and I'm sure you think the same way too :D. Keep it up!
 

claydus

Cadet
Joined
May 27, 2011
Messages
9
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

The suspense is killing me..... so close to being done.
 

mnlaker

Cadet
Joined
Apr 1, 2011
Messages
16
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Keep up the great work, not long now before the Big Splash! (Don't forget to put the drain plug in!!!). Just starting my project. Afraid to walk on the deck of my Sea Ray (in case I might find a soft spot!). Following you on You Tube.
 

relocyo

Chief Petty Officer
Joined
Apr 14, 2010
Messages
446
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Your a serious inspiration to us do it yourselfers! You do great work Jay! I was wondering, did the PO that sold you the boat ever fess up to knowing anything about the condition of the deck? Did he refund anything to help cover the cost of the rebuild? Just curious, didnt see it addressed since one of the first couple of videos... But your doin great! Keep it up, yer almost there!
 

stackz

Master Chief Petty Officer
Joined
May 29, 2008
Messages
830
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

the videos are my favorite part of this build. very very informative and considering I do most of my browsing at work (lunch break only I promise :rolleyes:) and most picture sites are blocked...youtube vids are a savior when reading how people did things.

its helped me with several glassing issues in the past personally. :D
 

Ciera2450

Lieutenant Junior Grade
Joined
Apr 8, 2011
Messages
1,049
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Jay,
Are you doing the gel coat yourself?
You made quick work of the repairs! You have more energy than I sir.
And you glass in shorts! I'd have resin all over my legs. lol
Excellent workmanship, your nearly done!
 

Friscoboater

Captain
Joined
Jul 3, 2009
Messages
3,095
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Your a serious inspiration to us do it yourselfers! You do great work Jay! I was wondering, did the PO that sold you the boat ever fess up to knowing anything about the condition of the deck? Did he refund anything to help cover the cost of the rebuild? Just curious, didnt see it addressed since one of the first couple of videos... But your doin great! Keep it up, yer almost there!

Nothing ever happened with the PO. I talked with him once and then he never returned any calls after that. We talked to an attorney and he said that in SC, TX and many other states have a law that can fight this type of thing. The problem is that it would have cost me more than the boat is worth, and the guy filed for Bankruptcy soon after. So I dropped it.

The law is pretty cool. It goes by how you represent the boat (or car) in your advertisement. Not sure all the details, but you do have rights as a buyer.

the videos are my favorite part of this build. very very informative and considering I do most of my browsing at work (lunch break only I promise :rolleyes:) and most picture sites are blocked...youtube vids are a savior when reading how people did things.

its helped me with several glassing issues in the past personally. :D

I am glad I could help.

Jay,
Are you doing the gel coat yourself?
You made quick work of the repairs! You have more energy than I sir.
And you glass in shorts! I'd have resin all over my legs. lol
Excellent workmanship, your nearly done!

Yes, I am going to roll it in in three coats. Glassing in shorts in not that bad. Duck tape works great for removing fiberglass from your skin.

Keep up the great work, not long now before the Big Splash! (Don't forget to put the drain plug in!!!). Just starting my project. Afraid to walk on the deck of my Sea Ray (in case I might find a soft spot!). Following you on You Tube.

I saw a 96 230 today when I was driving around. I stopped in and took a look at it. Guess what? It had two large soft spots.

The thing is about these Sea Ray boats, is that the hull is really thick. Most people will not know that the thing is rotten until water actually comes up through the deck. I honestly think all these boats will do this. That is why IF, and I stress IF, I ever buy another boat, it will be composite.
 
Joined
Apr 19, 2011
Messages
5
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Great work. I have enjoyed reading your thread. You have alot of great information to add and I just want to say thanks for sharing this process with us. It sure looks like you have put in alot of hard work and I am sure your family will appreciate all of it the first time you guys take it out. I am (as I am sure all of us are, including you :) ) looking forward to seeing how your project ends up. Good luck and keep pressing on!
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Looks like you made a ton of progress, funny how the details eat up all of your time!
 

Friscoboater

Captain
Joined
Jul 3, 2009
Messages
3,095
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Today is a great day. I really wanted to mock up the engine this weekend with the new Corsa Exhaust so I can make the battery and trim pump tray. I got an email this morning that had a tracking number that said the system will be here Thursday. Now we can get this really rolling.

Here is the plan.

1. Mock up the engine this weekend and get the front engine mounts made and installed
2. Make the trays for all items
3. gel coat the deck
4. the weekend of the 28th we install the engine for good
5. Install the interior.
6. Test and tune
7. HIT THE WATER!!!!!!!!
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,927
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

That will NEVER Work!!! What's Plan B???
 

Friscoboater

Captain
Joined
Jul 3, 2009
Messages
3,095
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

I know, but I can wish.
 

inboardnewbie

Seaman
Joined
May 16, 2011
Messages
65
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Great work jay i love your youtube videos especially because you take the time to show everybody how to make the things you use, and you describe a lot i look forward to getting on youtube every evening and seeing a new video youve posted and when its not on there i get on here and read the threads keep up the good work and ifyou dont care show how to mix the gelcoat and apply im curious about that thanks jay
 

Auwing

Recruit
Joined
May 7, 2011
Messages
1
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Jay I love the thread and the info will a big help when I start mine this winter. Do you have a list of materials that you have used and Suppliers
 

sprintst

Commander
Joined
Apr 18, 2009
Messages
2,066
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

They should have a show called "Boat Builders" since everything else is on tv. They could follow the progress of a couple of boat builds and yours could be one of the first episodes. You are 3/4 of the way there as you can just show some Youtube footage :)

Great work and keep it up.
 

Friscoboater

Captain
Joined
Jul 3, 2009
Messages
3,095
Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Re: Here I go again!! 1995 Sea Ray 220 Signature Deck and Stringer Restoration

Thanks guys. I will make sure and be very detailed with the gelcoat.
 
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