well, two smoking guns on the over-heat
the stainless screen I put in the top hose from the thermostat housing to catch rust flakes that didnt come loose from the heads when I first got them and soaked in oxalic acid, then had them baked prior to re-refreshing........ works...... it kept all this from plugging the HX. next round out, will bring some extra coolant and tools along
also need a new o-ring, apparently pinched this one when I built the motor 2 years ago
the raw water pump is not only leaking at the seals, the bearings are starting to go..... 33 years may be a long time. a nice trail of bearing grease, bits of metal and water spraying from the impeller.
existing raw water pump is a Johnson F5B, getting replaced with a Johnson F6B-9