1982 Sylvan Bassboat project

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: 1982 Sylvan Bassboat project

Hey Craig,
Just wanted to pop in and say you are doing a great job of tearin into this 'ol bass boat... before you know it, you'll be puttin stuff back together and landing some serious Lunkers...

Keep up the great forward momentum...
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
Thanks Wood! That's what I'll. Start with then. I've read, read and re-read your how to's..... I think I'd be lost without your tips at this stage. Thank you from all us novices for your knowledge transfer.

Gt1m, brotha, I am just doin the best I can with what I got. Thanks for keeping up. My son hopes we're landing lunkers this summer from it. I gotta get back over and check your project out.
 

bear_69cuda

Commander
Joined
Oct 10, 2008
Messages
2,109
Re: 1982 Sylvan Bassboat project

Hey Craig,

TGIF!

You're making good headway brutha!
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
Thanks Bear. I'm on a mission to get the rest out the weekend and start grinding.

On that note, tonight I had about an hour to work on it. I managed to get the rest of the fishing deck out, stringers and all. I did manage to salvage 1 cross brace and the bottom half of the port side stringer. That should give me enough to get the curve on the bottom of the two outside stringers and a good start on the middle one.

Tomorrow I hope to get the rest of the stringers out and get my grinding tent up.

7e2b6cb0.jpg
 

jbcurt00

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Oct 25, 2011
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25,036
Re: 1982 Sylvan Bassboat project

You need to sell this photo to VISA for a "Priceless" commercial. It SCREAMS: "Carp, pop, what have we done?!?!:eek: When mom sees this, she's gonna be pi$$ed!":cool:

Wishing my dad was closer, I dig working in the garage w/ him on anything!

Glad to see your making some headway! Nice job pulling the cap off & hanging it up for the winter.......
 

Decker83

Commander
Joined
Apr 5, 2011
Messages
2,593
Re: 1982 Sylvan Bassboat project

You and your son are tearing this boat down!!!
Make sure you cover yourself up good and talc down real good before you start the grinding.
At the rate your going your son and you will be feeling that lunker pulling on the end of your line. :D
 

wlg

Petty Officer 2nd Class
Joined
Jan 1, 2012
Messages
168
Re: 1982 Sylvan Bassboat project

It's going to be a new old boat. I can't wait to see what all you do to it. I started out with a 72 Silverline Tri-hull about five years ago. I got to the point that you are at now and decided I don't like fiberglass. I took the saw to what was left and bought that 79 Sylvan aluminum you looked at on here.

wlg (Bill)
 

sphelps

Supreme Mariner
Joined
Nov 16, 2011
Messages
11,462
Re: 1982 Sylvan Bassboat project

Hey Craig, just started reading your thread. Making good progress ! The only thing I hate more than grinding is sand gnats and more grinding:eek: :D Like to tag along if it,s ok..
see ya S.P.
 

Redneckhick

Seaman Apprentice
Joined
May 19, 2011
Messages
30
Re: 1982 Sylvan Bassboat project

Keep on keeping on. No matter how hard it is, the time with your son is worth it. And in the end you can can go fishing together.
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
You need to sell this photo to VISA for a "Priceless" commercial. It SCREAMS: "Carp, pop, what have we done?!?!:eek: When mom sees this, she's gonna be pi$$ed!":cool:

Lol, JB, I never thought about that picture like that. That's great!

You and your son are tearing this boat down!!!
Make sure you cover yourself up good and talc down real good before you start the grinding.
At the rate your going your son and you will be feeling that lunker pulling on the end of your line. :D

Thanks Decker, we went all out and got hooded tyvek suits. We wear rubber gloves under out work gloves and tape the cuffs. Talc down our faces good and wear respirators and goggles. Wood gave us good advise early on for this and it has helped keep the itching to a minimum.

It's going to be a new old boat. I can't wait to see what all you do to it. I started out with a 72 Silverline Tri-hull about five years ago. I got to the point that you are at now and decided I don't like fiberglass. I took the saw to what was left and bought that 79 Sylvan aluminum you looked at on here.

wlg (Bill)

Believe me, that thought has crossed my mind a few times but the more I've worked on her the more I've fallen in love with her. The thought of everything we have to learn is daunting at times but I want my son to learn that he can do anything he puts his mind to.

Hey Craig, just started reading your thread. Making good progress ! The only thing I hate more than grinding is sand gnats and more grinding:eek: :D Like to tag along if it,s ok..
see ya S.P.

Welcome aboard S.P! We're about to find out just how much we can stand grinding. Enjoy the ride with us as we get this beast back together.

Keep on keeping on. No matter how hard it is, the time with your son is worth it. And in the end you can can go fishing together.

Thanks Redneckhick! I agree completely.
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
Ok today we got the last of the stringers out. We also managed to get all three of them out in one piece so we'll be able to use them as templates.

f9946451.jpg


How far down do I need to grind the edges of the fiberglass that I cut to get the stringers out?

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Right now they stick up, up to an inch or so above the hull. Should I grind them down flush?

Here's our dust containment tent for the grinding. It's no big blue elephant but it will do, lol

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Oh, and that's Mr bubble boy to you ;)

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I ran the heater in the garage and was able to keep it almost 60 degrees while it was 25 bitter degrees outside. I think we'll be good to go when it comes time to start glassin.

I think I can finally start to see the light at the end of the tunnel on the tear down. I can't wait to start building her back up soon. One more day off this weekend so hopefully I can get a good chunk of grinding done tomorrow.
 

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: 1982 Sylvan Bassboat project

Great progress craig...I still remember that feeling all too well..."yay, I got almost all the tearout done...yippee...:rolleyes:"

Nice dust containment vessel...heck, at least you have to warm yours up...;)

I would grind away any lips of fiberglass that keep you from getting an airless connection when you are ready to tab in the pieces parts...see the attached, originally provided by "woodonglass". Although you could prolly fill the voids with PB:confused:...

And/or you might be able to use them as guides/supports for the new stringers...?
 

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wlg

Petty Officer 2nd Class
Joined
Jan 1, 2012
Messages
168
Re: 1982 Sylvan Bassboat project

Looks like you and your son are about to turn the corner. It's looking good. You and the boy are going to have some fine memories of this. I wish one of my boys would have come around to help me. I'll be watching.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,927
Re: 1982 Sylvan Bassboat project

Grind the channels down to bare glass and then the glass around them out to about 3-4 inches on either side. You'll need fresh glass to tab the new glass to when you set the new stringers.
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
The light at the end of the tunnel got a lot foggier! The good news is the dust containment tent works great. The bad news, the dust containment system works great! Holy dust balls batman, it got pretty darn hard to see in there. I have made some good progress so far though.

Thanks Gt1m and wig for the support.

Wood, are you telling me I don't need to grind every inch of the inside of the hull? I have a few hours into just the fishing platform area trying to get every inch scuffed, even or cleaned up. Do I only need to follow the few inches each side of everywhere I plan on attaching new glass?

Kinda funny but I do now feel like I'm already rebuilding now that I'm not trying to figure out how to tear something out.
 

Decker83

Commander
Joined
Apr 5, 2011
Messages
2,593
Re: 1982 Sylvan Bassboat project

craigweaver,
You only need to grind were you want to put new glass down. If you or putting in new carpet on the sides of the hull you will need to at least clean off any old glue or carpet there also.

Any places on the sides that will have new wood glassed in will also need to be ground down to the glass.

When I cut my stringers out I used a 4.5" metal cutting blade on my grinder. It cut the glass like butter. I would use the same method to remove the remaining glass from the stringers. It will take half the time and very little dust. Just my 2 cents worth.
 

jbcurt00

Moderator
Staff member
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Oct 25, 2011
Messages
25,036
Re: 1982 Sylvan Bassboat project

Yep, dusty is kind of a theme around here during the tear down & grinding.

Looking good! And except for the little bit of a glass lip, really nice job grinding on the hull!
 

JDA1975

Lieutenant
Joined
Aug 27, 2011
Messages
1,385
Re: 1982 Sylvan Bassboat project

out a fan in a box with a filter on one side, and an opening on the other, with the exhaust going outside the tent...the filter will clog up but it will help clear the air some
 

craigweaver

Chief Petty Officer
Joined
Oct 24, 2011
Messages
550
Thanks for the support and advice Decker, JBC & Judge.

Happy Friday fellow boataholics! time to feed the addiction, haha

Tonight we made a few adjustments to our process and kicked up the grinding a notch. First we got a fine particulate filter bag for the shop vac. Second, while one of us ran the angle grinder the other ran the smaller cut off saw. Using the cut off saw to cut the big pieces off really sped up the angle grinding. In about 2 hours tonight with both of us going whole hog, we managed to get within sight of the end of the grinding tunnel. We basically have just the bilge area, a little on both the starboard and port sides near the back, around the top edge where the 1x board ran all the way around for the cab to screw down to and about 30 minutes of scuffing with a sanding pad left. I figure a couple of hours this weekend and the interior grinding will be done!

Next up we are going to flip her over and see what we're dealing with on the hull. Wow, it feels good to be saying that. I pretty pleased with the inside of the hull. nothing major is left to deal with. I've found no more surprises so that is good.


Here's my grinding partner working in the dust tent.
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Here's a better pic of him cleaning up after we were done. This shows how serious we've been about safety in this nasty environment.
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this is a close up of where the stringers go after we are done grinding off the extra glass from the original stringers. (what are these grooves called anyways?)
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the area behind the side floatation box.
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a look at the almost finished length of the boat!
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I'm toying with getting out the video camera as we continue and pretend I'm jasoutside or Wood. At least once the really dusty stuff is done.

Ok, enough rambling for tonight. I gotta get caught up on everyone else's progress then get some rest so I can hit it again tomorrow.

see y'all soon.
 

jbcurt00

Moderator
Staff member
Joined
Oct 25, 2011
Messages
25,036
Re: 1982 Sylvan Bassboat project

For a couple of Yeti's :D, you & your son are doing a great job! I'm hoping the multi tool saw will eliminate a bit of grinding in my future too!

Have a successful weekend!
 
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