Re: 1964 15' Starcraft Aluminum Runabout Project
Re: 1964 15' Starcraft Aluminum Runabout Project
A little progress today...
Finally time and good weather came together today. I traced my new transom board onto 3/4 exterior plywood using the template I made from the old piece, and adding 4" to the height; cut the pieces out and glued them together with Gorilla glue & clamped and screwed together with 1 1/4" SS screws. This was the first time I used gorilla glue and I was a little surprised at how little it foamed out around the edges while it cured so I hope I used enough. I wondered if I'd applied enough, but the bottle says to use about 1/2 ounce per square foot and that's just about what I used, maybe a little less.
Dry fit before gluing... a perfect fit:
ACX exterior from Lowe's, Gorilla glue & SS screws:
Another check after gluing:
I had some time left, so I removed the dashboard tray and filled the holes in the dashboard with pieces of dowel glued in with carpenter's glue. For the bigger speedometer hole, I screwed a small backer board to the back of the dashboard and then glued in a piece of plywood I cut out with a jig saw. All the pieces are countersunk almost 1/8" and I'm thinking of leveling it up with Marine Tex. I had originally planned to replace the dashboard, but it turned out that removing the original was deeper than I wanted to go, so I'll level it out and put some vinyl on instead. At this point, all I plan to put in the dashboard is a switch for the lights and a 12v power outlet for a hand held spotlight.
Progress is spotty, but I'm still at it!