1964 Starcraft Jet Star Aluminum Runabout Project

1964 Starcraft Jet Star Aluminum Runabout Project

  • Rustoleum Marine

    Votes: 19 41.3%
  • Interlux Brightsides

    Votes: 16 34.8%
  • Pettit Easypoxy

    Votes: 11 23.9%

  • Total voters
    46

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,928
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

I don't seem to see vinyl lettering on zazzle, am I not looking in the right place?:confused:

You're right, MY BAD, They only make Bumper Stickers!!!! Sorry!!!
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

No problem. The link I mentioned, I actually thought their prices were by far the best I've come across. They have 18 pages of fonts and the website is super-easy to use, too.
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Today I cut and drilled the aluminum channel for my transom cap. I'm looking for things to do while I'm out of 5200. Will be delayed again tomorrow cuz I won't have a car to go hunting for it. Two cars currently in the garage, the other two transporting the working people tomorrow!:(

I also cut out a board with a similar shape to put over my dash overlay so the pressure will be distributed as evenly as possible when I clamp & glue it. I'm putting off doing that to be sure the urethane is fully hard & cured. I also did some measuring and template adjustments for the aluminum backer plate I'm making. And laid out my 4 deck cleats and 2 bow chocks to get an idea for positioning.

Not very exciting or picturesque stuff, but every little bit helps.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,928
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

What glue did you decide to go with??
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,928
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

That'll work. Hey, you mailbox is full!!!!!
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

That'll work. Hey, you mailbox is full!!!!!

Dang. My mailbox must be a lot smaller than it used to be, I just deleted a bunch of stuff out of it a few days ago! Pfff.

Back to work deleting.
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Another busy but slow day today, but got the dash overlay glued in. It went pretty smoothly and I like the way it looks.

wDSC_4325.jpg


Before & after:

w-dashbefaft.jpg


I have a couple pilot holes drilled to mark the steering wheel & tach. I'll worry about switches & 12v outlet later. I have a piece of angle aluminum to fasten aolng the bottom to make it look a little more respectable.
 

fstorm08

Senior Chief Petty Officer
Joined
Aug 2, 2010
Messages
686
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Looks good LL!
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

I also put the windshield back on, this proved a little more involved.

I bought some Taylor windshield gasket for the bottom and had a heck of a time getting it on. It came in a roll curled up in a plastic bag and even after sitting out in the sun straight, weighted on the edge by a 2x4, it still wouldn't relax. Solution: had to tape it on every few inches and leave the tape on until it was installed on the boat.

wDSC_4331.jpg


I had also bought some new windshield brackets that I thought would exchange right into place, but while installing on the deck I discovered that they moved the windshield about an inch too far forward. I wanted to use the original mounting holes, so I dug out the original brackets and used them instead, even though they are pretty pitted. One had the bolt-protrusion broken off, so I had to cobble something up to go thru the plastic. Not all the fasteners I used are SS, so I'll be replacing them later. The deck hardware is laid out for positioning. It's beginning to look more like a real boat!

I had said I was going to reuse the original bow light, but decided it was too pitted, so I got one of the Perko retro style lights.

wDSC_4335.jpg


wDSC_4334.jpg


That gasket material is nice, but now I'm wondering if the windshield is original after all because its contour doesn't follow the deck very well in a couple spots and the gasket fits loosely, but is OK. Who knows. Maybe over time it will cook into place when the sun heats the metal up.

wDSC_4342.jpg


Other than the curl, the gasket is pretty easy to work with. Here's a little goof I made because something is out of whack. I mentioned earlier that I think a tree fell on this once and I had to spend a lot of time reshaping the frame, so that might be it.

wDSC_4347.jpg


And of course, the busted corner. I have one piece, but not the whole missing chunk.

wDSC_4344.jpg
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

That looks nice lake!:)
 

KellyC

Senior Chief Petty Officer
Joined
Aug 24, 2010
Messages
733
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Man that is one sweet water ride Lake, good work.
 

bananaboater

Ensign
Joined
Jul 27, 2009
Messages
932
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Big time progress, good work.
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Thanks guys, now if I can just find some 5200 locally I can put the transom in. Might wait until HD is restocked, they charge about 1/2 what other local stores are charging for it.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,928
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

Wow!!!
Wow!
Wow!
Wow!
Great Job!!
 

ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

It's not a busted corner....it's a vent :D

Boat looks great!
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

It's not a busted corner....it's a vent :D

I like that way of looking at it!

Wow!!!
Wow!
Wow!
...

Aw, cut it out, you're embarrassing me!:D:D

As I'm getting closer to finishing, I can look back and see a lot of stuff I screwed up or bought too much/not needed & wasted the budget on, but I sure learned a lot. Good thing I didn't know what I was in for when I started! :D

I just ordered more SS fasteners last night. Even though they ain't cheap, it sure beats the hosing you take at Lowes & HD for small quantities!! A great small quantity website with reasonable shipping is http://www.boltdepot.com/

Also just went to a different HD and got 2 3 oz. tubes of 5200 for $6.47 each, so today I can start getting the transom in order.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,928
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

"bought too much/not needed & wasted the budget on,"

That just means you'll have it for the NEXT project!!!:p


That IS a good price on the 5200. Thanks for the link to boltdepot. It went into my Knowledge Library.
 

lakelover

Rear Admiral
Joined
Mar 26, 2003
Messages
4,386
Re: 1964 15' Starcraft Aluminum Runabout Project - What am I doing wrong here?

Re: 1964 15' Starcraft Aluminum Runabout Project - What am I doing wrong here?

I'm trying to cut my transom plate from 1/8" sheet aluminum using a metal cutting blade on a circular saw. Max saw RPms = 4600, blade rated for 7500. I'm getting kickback so bad that I can hardly make the cut. Everything is clamped down and I'm running along a straightedge. I tried adjusting the depth of the blade up a little so just past the teeth shows underneath and that didn't seem to make a difference.

Never cut much metal before.

:confused::confused::confused:
 

dcovey

Recruit
Joined
Jul 6, 2011
Messages
2
Re: 1964 15' Starcraft Aluminum Runabout Project

Re: 1964 15' Starcraft Aluminum Runabout Project

If I remember correctly, a circular saw runs backwards, so try starting your cut with what appears to be the "back end" of the saw.
 
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