Starcraft Islander project

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Not much done the last 2 days...dang pay'n job got in the way.

I did hit the inner transom metal with a DA sander and 80 grit to cut through the junk left behind the transom wood.
There's more widespread pitting on the inside compared to the outside, but nothing that I would call a major repair.

I didn't want to, but I think I need to remove the lower "Z" brackets where the transom wood rests, to check for corrosion.
Just seems silly to be this far in without checking.

Next, I'll remove the bulkheads at the cabin, and then start removing the topside metal. My plan is to go all new metal. A Bomar glass front hatch, no side birth windows, no front birth windows, and a "pilothouse" type 3 window (windshield) hardtop that puts the helm in the dry. I also plan to extend the birth bulkheads aft about 6" for a bit more room in the birth.

Still teetering on the I/O VS Outboard (via bracket)...testing the 165hp engine will likely tell that tale.
 
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dozerII

Admiral
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Oct 25, 2009
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6,527
Re: Starcraft Islander project

Still teetering on the I/O VS Outboard (via bracket)...testing the 165hp engine will likely tell that tale.

Jason can you imagine :eek: he's undecided on an I/O and even thinking about an O/B "O" MY well with the cost associated with the bracket, the out board, the transom modifications, and so many doner glassers just waiting to be rescued by a Tin Head, or then there is the New Complete Mercruiser engine, outdrive package for the Flush Tin Head.:D
 

jasoutside

Supreme Mariner
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Dec 20, 2009
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13,269
Re: Starcraft Islander project

Loud, smelly, ugly, complicated, expensive, space hogging OB's, ugh:facepalm::rolleyes:
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Jason can you imagine :eek: he's undecided on an I/O and even thinking about an O/B "O" MY well with the cost associated with the bracket, the out board, the transom modifications, and so many doner glassers just waiting to be rescued by a Tin Head, or then there is the New Complete Mercruiser engine, outdrive package for the Flush Tin Head.:D

My thinking is based on...
1) I have enough material in the scrap heap to build the bracket and any inside reinforcement.
2) I can fab and weld it myself.
3) I've seen lots of larger used OB's for what that new outdrive would cost.
4) OB would free up a lot of cockpit space.
5) Outboard dies...very easy swap.
6) If it weren't for the possibility of an on-water emergency...I'd slap a big kicker on it and call it done. All I wanna do is troll, still fish, and be comfortable for overnighters.
7) I like "different"...I've even chopped a Gixxer frame, stretched it 12" to accomodate an Ironhead Harley engine. :)
 

Watermann

Starmada Splash of the Year 2014
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13,786
Re: Starcraft Islander project

Sounds like some movement forward and some thoughts for the future. :encouragement:

Just don't forget about pics, ya know how we are around here.
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Sounds like some movement forward and some thoughts for the future. :encouragement:

Just don't forget about pics, ya know how we are around here.

More pics coming soon. Took a mental health trip to Pigeon Forge, TN this weekend to unwind. Back to the project tomorrow.
I guess my next step will be engine testing.
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

No time to check out the engine today, so I continued the dismantling as time allowed.





 

Watermann

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Re: Starcraft Islander project

Hey now that's my idea of tear down! Leave no stone unturned and you won't be sorry or wishing you had.

Sure is a filthy mess of adhesive up in the bow.

I like your helper, mine has to stay out because he can't help himself if he sees a wheel.
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Hey now that's my idea of tear down! Leave no stone unturned and you won't be sorry or wishing you had.

Sure is a filthy mess of adhesive up in the bow.

I like your helper, mine has to stay out because he can't help himself if he sees a wheel.

Yep...it's nasty up there in the bow...hopefully it'll clean up well enough.

My "helper" goes wherever I go...LOL! Actually have 2 Boxers. They both go to work with me every day. No "tire marking" from them as long as the tire is indoors.
The one in the pic is "Cain"...had him since he was a pup (he's now 6)...he's been going kayaking with me since he was 10 weeks old.
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Drilled out the lower wood supports in the transom today. Very little corrosion behind them, but I'm glad that I checked.
Pressure washed the inside again, she'll still need another washing, but a lot of grease and caked oil from the engine area came up.

I fabbed up a new set a stringers, but I think I'll add a second set to beef up the floor support.
 

ShowMeGuy

Chief Petty Officer
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Jan 31, 2012
Messages
560
Re: Starcraft Islander project

good progress! keep the pictures coming....
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

The Alpha outdrive deal has fallen thru, so now I'm going to look at a donor boat of the same year. A glasser with the same drive train...pre-alpha drive and another inline 6. Outdrive and engine are supposed to be good, but the engine has an oil leak. Should be worth the $300 asking price just for parts and a good trailer.
 

Watermann

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Re: Starcraft Islander project

Too bad about the A1. Hope the new glasser in your sights works out for you. Oil leaks aren't good if it's a main seal it could be some extra work to replace the seals and gaskets.
 

GA_Boater

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Re: Starcraft Islander project

Have you tried firing up the motor? And now that the outdrive is off, tried shifting? I always have hope that a PO messed up something simple. Of course, they also mess up the complicated, expensive stuff, too. :facepalm:
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
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Re: Starcraft Islander project

Wire brush, drill, degreaser, and another pressure wash has the inside bottom looking much cleaner. Ready for some gluvit!

 

snal

Petty Officer 2nd Class
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Re: Starcraft Islander project

Have you tried firing up the motor? And now that the outdrive is off, tried shifting? I always have hope that a PO messed up something simple. Of course, they also mess up the complicated, expensive stuff, too. :facepalm:

Not yet...still haven't found the time. That needs to be done after regular business hours.
 

Watermann

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Re: Starcraft Islander project

Looks great!

Hey a word of advice on the gluvit. I have found that it's best to use it after you've done all of the inner repairs and rived back in the supports and stringers. Reason being is once that stuff dries it's got a limited amount of flex and one wrong step between the ribs and you'll hear a loud "pop" and the hardened gluvit has cracked on you. After hearing a couple of those pops that make you cringe, I started using a piece of 3/4" ply to stand on to avoid that as much as possible but when your moving from one end to the other riveting is floor supports that's tough to do.

Unless of course your a light weight and light on your feet, something my 260 Lbs isn't. :D
 

snal

Petty Officer 2nd Class
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Jul 12, 2005
Messages
186
Re: Starcraft Islander project

Looks great!

Hey a word of advice on the gluvit. I have found that it's best to use it after you've done all of the inner repairs and rived back in the supports and stringers. Reason being is once that stuff dries it's got a limited amount of flex and one wrong step between the ribs and you'll hear a loud "pop" and the hardened gluvit has cracked on you. After hearing a couple of those pops that make you cringe, I started using a piece of 3/4" ply to stand on to avoid that as much as possible but when your moving from one end to the other riveting is floor supports that's tough to do.

Unless of course your a light weight and light on your feet, something my 260 Lbs isn't. :D

Thanks for the heads up...might not apply though. I'm 6'-0" and 155# soaking wet. My screen name is a nickname given to me by my Harley friends...SNAL = Skinny-No-Azz-Larry :)
 

classiccat

"Captain" + Starmada Splash Of The Year 2020
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Re: Starcraft Islander project

Lookin' good skinny! :p

have you performed a leak-check? might want to do that before the gluvit.
 

Watermann

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Re: Starcraft Islander project

Thanks for the heads up...might not apply though. I'm 6'-0" and 155# soaking wet. My screen name is a nickname given to me by my Harley friends...SNAL = Skinny-No-Azz-Larry :)

:lol: :laugh: :lol:
 
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