remote throttle box shot? throttle cables junk?

ajp1977

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Re: remote throttle box shot? throttle cables junk?

So I guess where I am at now is I will replace cables, go through and install them to specs I have had sent to me. Thanks by the way for those. I will be ordering those tonight! Im currently looking up correct cables for the motor as I found out in earlier post or if anyone knows proper cables off hand.
 

ajp1977

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Re: remote throttle box shot? throttle cables junk?

Got the link. Thanks. Believe me I will have these posts next to me when installing. I just have never replaced cables and really ever messed with boat motors. Guy I had to work on my jon boats moved and I tried a "new" guy. I told him to tune up that evinrude and get the controls working smooth. Got boat back three weeks later and barely ahead of where I was before I took it to him. He even told me my cables would need replaced....huh wonder why he didn't order em. Bottom line is ya get what ya pay for. So now here I am asking you guys. I do appreciate your time and knowledge.
 

Bubbasboat

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Re: remote throttle box shot? throttle cables junk?

I would start by removing my old cables and then visually match them to new. Measure them once you have them removed. I am assuming the motor came with the boat. Or you can figure it out. What is the length of your boat and where is your helm located in relation to bow and stern. Measure the distance and allow for proper curves and appropriate slack at motor end for motor movement.

So I guess where I am at now is I will replace cables, go through and install them to specs I have had sent to me. Thanks by the way for those. I will be ordering those tonight! Im currently looking up correct cables for the motor as I found out in earlier post or if anyone knows proper cables off hand.
 

Bubbasboat

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Re: remote throttle box shot? throttle cables junk?

Now this is useful information! I'm getting ready to install my newly serviced cables this weekend.

Rigging the cables is important, needs to be done halfway between the forward & neutral positions otherwise it can bind up the controller.
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

There is an easy way to do this. Remove the unit from the mount then loosen the cap screw fron the back of the handle 3 turns, then with a center punch that will fit inside the capscrew tap it lose with a hammer. That will remove the handle. then remove the 3 screws holding the halves together, carefully split the halves, DO NOT TOUGH ANYTHING ELSE!

The throttle cable is held in with a tappred pin and only goes in one way, that is the easy one, The shift cable has a plastic plate covering held by 3 screws. remove those and that cable will also fall out.

I know this as I just replaced a throttle shaft plate today and even with a manual it was a chore.

next comes sold side lever that is missing parts. but the price was right!
 

ajp1977

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Re: remote throttle box shot? throttle cables junk?

yep, gonna measure old cables and order exact same length as they do allow plenty of movement while not having to much extra. Im guessing the same problem could exist if there is a slight slit in the steering cable as well! not near as stiff though. Just asking
 

Bubbasboat

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Re: remote throttle box shot? throttle cables junk?

Damage to any of your cable housings/coatings etc., is not good. It can allow moisture, dirt and other contaminates in which causes rust, binding etc. What kind of steering cable/cables you got on your boat?

yep, gonna measure old cables and order exact same length as they do allow plenty of movement while not having to much extra. Im guessing the same problem could exist if there is a slight slit in the steering cable as well! not near as stiff though. Just asking
 

MH Hawker

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Re: remote throttle box shot? throttle cables junk?

Take lots of pictures as you take it a part you will need them later.
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

agreed, lots of very detailed pictures as the ones in the manual are not very clear or detailed. W/o incident should only take a couple hours at best.
 

duke33

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Re: remote throttle box shot? throttle cables junk?

Yes it is. I'm in the same boat. :)
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

What control box are you working with?
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

:lol:I could remove mine again and take pictures but that's gonna cost some one. cause it's a royal pain.
 

Bubbasboat

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Re: remote throttle box shot? throttle cables junk?

Yes, take pictures, but the diagrams are much better in the Evinrude Parts Catalog than the service manual. They also show assembly sequencing very clearly.

agreed, lots of very detailed pictures as the ones in the manual are not very clear or detailed. W/o incident should only take a couple hours at best.
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

post a link. can't find that site.
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

Evinrude Parts Catalog than the service manual. They also show assembly sequencing very clearly.

HOW ABOUT THAT SITE!!!!!!!!!!!!!!!!!
Already have the BRP. SHOPEVINRUDE.COM along with the OMC manual.

But sense you already have then I quess there is no sense in me posting them again.
 
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ajp1977

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Re: remote throttle box shot? throttle cables junk?

still waiting on cables...ill keep ya posted
 

bonz_d

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Re: remote throttle box shot? throttle cables junk?

just take your time and make sure you order the correct ones for the control box you have. You'll do fine.
 

ajp1977

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Re: remote throttle box shot? throttle cables junk?

what am I supposed to match, the control box or the outboard? hell I was thinkin you had to match the motor.
 
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