Project Fuggly - No Longer Fuggly And Splashed!!!!!!

SkaterRace

Senior Chief Petty Officer
Joined
Mar 20, 2016
Messages
792
Looking good arch, will be good to be done with the engine and drive. Those are always royal pains to deal with. I could not imagine myself going through what you have with that engine/drive
 

zool

Captain
Joined
Aug 19, 2012
Messages
3,432
Glad you sorted out the leak Arch!.......It takes a brave soul to tear apart something you got so clean and new looking!
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
Finally getting back to Fuggly this weekend. I have been busy with work, yard work and replacing some of my fence that a 20 year old decided to remove for me. I wanted to bleed the hydraulics last weekend but didn't have a helping hand. I think I will be able to get that done tomorrow with the help of my Dad. I also need to hook up the fuel pump and few odds and ends, then we will be ready to put her on the muffs and fire her up. Assuming everything goes well we will do another shakedown run. Hopefully it works well, the lakes around here might be back to sort of normal levels in a few weeks.

I was also originally planning on reusing the glove box insert and door. But the insert is plastic and cracking, so I think I may make a new one out of fiberglass. I also need a place for a radio, they didn't think much about that in 1970 lol. I am thinking about dividing the glove box door so that part is an actual door and part is home for the radio. I want to do the door out of sapele wood so that it matches the seat bases....maybe some aluminum accents. I have been thinking about using one of those stereo heads that is designed to fit in a gauge hole to save space. Does anyone have any experience with those and or recommendations?
 

briangcc

Commander
Joined
Jul 10, 2012
Messages
2,360
Yep. Not Jensen. Royal pain to synch blue tooth with! Took me a half hour flipping through instructions and the buttons/menus are horrendous. That was with a Galaxy S6. 2 years in we have yet to get my wife's iPhone 6Plus to work with it. We gave up.

I was looking at RF PMX-2 or PMX-3 as a replacement. In speaking with RF, the PMX-3 is compatible with my iPhone X.
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
Thanks for the info Brian.

Well today I finally got back to Fuggly again. My dad helped me bleed the hydraulics.

Pro Tip 1: You will be covered in oil, just forget staying clean.
Pro Tip 2: If you replace the high pressure line that comes from your pump, tighten the fitting where it goes into the pump. otherwise it will puke in your bilge :facepalm:.......again.....
Pro Tip 3: cover the port on your ram when pumping oil through it to bleed out the air........It WILL shoot oil 20' to 25' across the shop if you don't......:embarassed::mad-new:

You will notice there were a lot of pro tips involved this morning! After we got it done I am happy to say that it looks like things are functioning correctly now. I didn't see any leaks, but need to check closer for any small ones, the drive goes up an down and the slave for the trim ram seems to move back and forth correctly. There is a bleeding procedure for the slave cylinder, I sort of went through it but it seems to have mostly self-bled. I was very happy to see that things seemed to work correctly, I changed out a lot of parts and I can see how it would be easy to screw up something simple with all the pieces. We pretty much have a brand new 1970 hydraulic system! Now to start collecting pump motor parts to put on the shelf just in case!

I need to put on the new trim sending unit...... I hope that fixes the issue with the gauge not working correctly.

Speaking of gauges not working correctly, the tach was reading all wonky. I figured it was the pertronix electronic ignition throwing it off. I looked on their website and sure enough that looks like the problem. I need to install a 10K 1/2 watt resister inline on the wire from the coil to the tach. Does anyone have any recommendations on where to get one? I also noticed that there are some options of material types that I can select from. I know zero about resisters so any input would be helpful!
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
New update, I went out to the hanger tonight and put the AN-6 fuel line together. I used Summit Racing hose and fittings, I have to say it was very simple and the parts were high quality. Pricey for sure, but I think it is worth spending the money on a fuel line that is under pressure all the time. This is the line from the electric fuel pump to the carb. I also installed the tilt trim sending unit, so far it seems to be working nicely. I also put gear oil in the drive so we aren't far from splash 2.0. I want to run it on the muffs again, if that goes well I want to get her wet again. I also worked on another punch list today, I am ready to get some time on her in the water!

fuel line.jpg
 

sphelps

Supreme Mariner
Joined
Nov 16, 2011
Messages
11,462
Good deal ! Looking forward to splash # 2 !
Btw , Have I missed a pic with you and the SOTY plaque ?
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
So not in a super duper mood right now. Fired up Fuggly for the first time this year and lets just say we have developed what I will call an unhappy rod knock noise.........guess we will all figure out how to build a hot-rod inline 6 Chevy this winter.....:facepalm::mad2::frusty::frusty:

Sigh......
 

Baylinerchuck

Commander
Joined
Jul 29, 2016
Messages
2,726
Speaking of gauges not working correctly, the tach was reading all wonky. I figured it was the pertronix electronic ignition throwing it off. I looked on their website and sure enough that looks like the problem. I need to install a 10K 1/2 watt resister inline on the wire from the coil to the tach. Does anyone have any recommendations on where to get one? I also noticed that there are some options of material types that I can select from. I know zero about resisters so any input would be helpful!

Newark Electronics, now Newark Element is where I buy a lot of electrical components, switches, electronics for work. They will have the resistor you need. I’m not sure if they would have a minimum order amount for an on-line sale, but guessing you’ll have to buy a pack of 10 since single resistors are really cheap.

You may even have one you can desolder out of an old electronic device you no longer use. The color code you would need to find is brown, black, orange. Either a gold or silver stripe after the orange band is tolerance, and for your application doesn’t much matter. A 1/2 watt resistor is about 3/16” in diameter, slightly larger than the 1/4 watt ones which are about 1/8” diameter. These resistors are very common.

https://www.newark.com/
 

archbuilder

Vice Admiral
Joined
Sep 12, 2009
Messages
5,697
Thanks Chuck!

So I tried a new strategy to get Fuggly to behave and quit making rod knocking noises......jealousy! I pulled out Miss Morgan, gave her a bath, changed the lower unit oil....started working on waxing her.......hopefully that is enough to "fix" the rod knocking noise!
 
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