Hey Mark, much better than the first time!!!! Interesting on the gun pressure, I run mine a 20 psi at the gun gauge. I have no idea if that right or wrong, just what I set mine to. To me, seems like still too much material being sprayed out. Do you have the 1.4 mm needle in your gun?? When you sand, just sand smooth...not all off.
Here is the definition of orange peel out of the troubleshooting guide:
ORANGE PEEL
( Poor Flow, Texture)
Paint film having an uneven texture that resembles the skin of an orange.
____________________________________________________________________________
CAUSE
(A) Under reduction and/or air pressure too low.
(B) Thinner/reducer evaporates too fast for spray conditions.
(C) Excessive film thickness or piling on of heavy wet coats.
(D) Improper spray gun set-up.
(E) Improper painting technique.
REPAIR
(1) Compound or polish to reduce surface texture.
(2) Or, sand smooth with 1200 or finer grit sandpaper, compound and polish to restore gloss.
(3) Or, sand smooth and refinish.
PREVENTION
(A) Use proper reduction ratio and spray at recommended air pressure.
(B) Select recommended thinner/reducer based on temperature, humidity, air movement, and size
of repair.
(C) Avoid heavy coats and excessive film thickness.
(D) Use recommended spray gun, fluid tip and air cap for the material being sprayed. Always
adjust the gun for best atomization and balanced spray pattern before paint application.
(E) During paint application, hold the gun perpendicular and parallel to the surface. Adjust
speed of pass, pattern overlap, and distance from the panel to achieve the desired appearance.
