1988 Glastron X19-S rebuild

[jbcurt00]

Snowman,
Please check your PMs. Thanks

 

[jrttoday]

have to go to work to keep paying for these parts I keep buying hahahaha

after catching only a few fish, a buddy of mine says "at least we won't go hungry"
my response, "if we sold everything that we have, fishing related, we could eat for years!!"

what you're doing is totally worthwhile!!

 

[snowman246]

No Title

Jr...that is funny. My favorite quote is "my biggest fear is, when I die, my wife sells all of my fishing gear for what I told her I paid for it".

I got some more accessories installed on the engine. Hopefully I can fire it up soon.

 

[jbcurt00]

Snowman,
Please check your PMs. Thanks

Bump

 

[snowman246]

Got my engine 95% together last night. Today I got a call from the shop working on my outdrive and was informed my outdrive was never winterized (previous owner) and my bearings-gears etc are toast. I'm considering buying a new unit from SEI with a 3 year warranty for $1200.00. I'm thinking the $2-400 extra would be worth the warranty alone. Anyone ever use them?

 

[Willyclay]

Sorry to hear you got another bit of bad news. Post your Q re SEI outdrive in the Mercruiser I/O forum for the best results. Good luck!

 

[snowman246]

Well, the lower unit was in great shape only a few upper pieces were destroyed. He has the two gears that were destroyed in stock (used parts) and will replace them. My outdrive will be repairable afterall and they said it would be back together and ready by next Friday. They are installing the new lower shift cable and the new impeller while it's apart. I have decided to tackle the installation of the mid-section and bellows myself to save some money.

I'm installing the mid-section Monday night after work, unless the transom seals come in earlier, and taking the boat to the shop on Friday so they can install the gimbal bearing. I am hoping to persuade the owner to let me remove the gimbal ring (I don't have the special tool for this) at his shop and install the bellows there in case I need help or have a question. I hope I have pestered him enough that he is ok with this hahaha.

If this happens, I will b​egin installing the engine and outdrive Saturday morning at my dad's shop. I would be back on my time frame if I can have the bellows done and everything else done Friday.

I will keep you posted as things start happening.

 

[jrttoday]

when are we going to race? lol

 

[snowman246]

Once it's running jr....ill run ya lol

 

[jrttoday]

no worries, I have a feeling my mess won't be ready for at least a month?? But beware the Ides of March!! :lol:

 

[snowman246]

No Title

Mid section installed. Ready for engine and outdrive installation. Begins Saturday morning.

 

[snowman246]

No Title

Wiring harness, starter and electronic ignition installed and wired up. Engine is ready to install.

 

[snowman246]

No Title

Engine is installed. Everything was connected and the engine fired up instantly. Ran the engine long enough for the cam break in and to check for leaks. Everything checks good. Now time to finish the interior and install the outdrive next week once it's finished being built.

 

[jbcurt00]

Snowman
I havent forgotten about your topic or my PM reply. Still working on it. Please continue to be patient. Thanks

 

[snowman246]

No problem Jb.

 

[snowman246]

No Title

Outdrive is rebuilt and installed. New bearings, seals, impeller and prop. Float tested and found no leaks at all. Interior work begins Saturday morning.

 

[Willyclay]

Great news! Sounds like you are still on track for the 01APR target date.

 

[snowman246]

Thanks Willy. At this rate, I might have the boat water ready by March 1. If so, I will have more time to do the small, tedious cosmetic items.

 

[jrttoday]

Thanks Willy. At this rate, I might have the boat water ready by March 1. If so, I will have more time to do the small, tedious cosmetic items.

"and there off!!" can almost here Howard Cosell calling the race before the race right now :lol: It's a similar race, but I need a handicap! You're way further along and your work looks great - keep at it

 

[snowman246]

Haha, jr, you are cracking me up. Saturday morning I plan on doing a final fit/trim of the rear wall and rear deck pieces. I will install the braces and pre-drill all of my holes for mounting. I will be using T-nuts to install my deck and wall to the braces I install on the boat. These will allow me to use bolts/screws to fasten everything but still give me an easy removal when necessary.

Goals for Saturday:​

1. Double check every hose, fitting, bolt etc on the engine.
2. Install/fit the rear wall and rear casting deck. Pre-drill holes for T-nut installation. Cut out speaker holes in the upper corners. Also cut and build the door to the engine compartment. The door will be held in place with 4 Stainless barrel latches. Foam will be installed at the seams to give a nice seal for less noise in the boat at speed.
3. Install my livewell tank and get all plumbing set up along with the pump and installed for livewell.
4. Install my starting battery and both battery boxes.
5. Install my speedo kit onto the transom and connect to console.
6. Route and secure all wiring and cables to their permanent place.
7. Cut and fit my side trim pieces from the wall to the consoles of the boat. This includes the bow side trim pieces. Pre-drill holes for T-nuts.
8. First coat of paint on all wood pieces.
9. Buff/Polish entire boat with Meguiars Boat Compound so I can get an idea of the overall look of the gelcoat.
10. Install the new carpet from the floor up the side of the hull between the consoles and the engine wall.​

Goals for Sunday:
1. Seco​nd coat of paint on wood pieces.
2. Cut and paint new 2x4 running boards and 1/2" plywood fender backs for the trailer.
3. Cut pedestal seal bases and install driver and passenger seats.
4. *****IF THIS LIST IS COMPLETED EARLY ENOUGH IN THE DAY, I JUST MIGHT BE FORCED TO DRIVE TO THE CLOSEST LAKE AND LAUNCH THIS BABY*****

To be fair and honest-I w​ill be taking advantage of some help from my father and a buddy during these two days.

I hope to finish this list over the weekend so the next week can be spent laying the carpet on the rear deck, bow deck and trim pieces. This can be done at my house while I'm drinking a beer in the garage after work in the evenings. Once the carpet is installed on the trim, I will be installing blue LED strip lighting to give the boat a subtle glow for night time use that doesn't strain your eyes. All of these parts are at the house ready for install-I just need to get it done.