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  1. Don S

    outdrive r&r tied to overheat? (long)

    Re: outdrive r&r tied to overheat? (long) Your original overheat may have damaged what is called a grommet in the outdrive. It's rubber and seals the water passage from the lower unit to the upper gear housing. The seal around the water passage where the drive meets the pivot housing may...
  2. Don S

    1988 3.0L Merc Loses Spark, Baffled!

    Re: 1988 3.0L Merc Loses Spark, Baffled! When you have a no spark condition, do you have power to the + terminal of the coil? My guess you have found that just throwing parts at it is not the best way to cure a problem. Finding the problem takes troubleshooting so you replace the bad parts...
  3. Don S

    1999 Volvo 4.3 gl starter electrical issue

    Re: 1999 Volvo 4.3 gl starter electrical issue Try this instead. It's strictly for Volvo.
  4. Don S

    How do you set timing

    Re: How do you set timing Nothing in the stickies on timing the TBI engines. Too many different methods. Here is the procedures from the manual make sure you are using the proper procedure. You should be shooting for 8? BTDC.
  5. Don S

    Alpha One Gimbal Bearing Removal Help

    Re: Alpha One Gimbal Bearing Removal Help Not a good idea, hacks do it that way. Here is a 1985 service bulletin explaining why.
  6. Don S

    Brand new 5.7 runs poorly

    Re: Brand new 5.7 runs poorly Do a vacuum test on the engine. The secondaries are vacuum operated. No vacuum, no secondaries. Should be a pipe plug on the back of the intake you can install a fitting in for a vacuum test. If the carb rebuild was not done properly, it's not going to work...
  7. Don S

    OD cavitation plate relationship to the bottom of the hull?

    Re: OD cavitation plate relationship to the bottom of the hull? I think you are taking the Extreme care sentence out of context. That was for when using the max allowable increase in drive height.
  8. Don S

    How do you perform a vacuum test on a 5.7gipmda?

    Re: How do you perform a vacuum test on a 5.7gipmda? Probably not the pump since the pressure is about 5 psi above max. have a look at this troubleshooting chart.
  9. Don S

    1999 Alpha 1 Gen 2 4.3 Shift Problem

    Re: 1999 Alpha 1 Gen 2 4.3 Shift Problem 1. Any time the gimbal bearing is changed the gimbal bearing itself will NOT be aligned to the coupler. The inside of the gimbal bearing must be aligned to the coupler, then the coupler aligned to the gimbal bearing...
  10. Don S

    2009 mercruiser 4.3mpi hard start when warm

    Re: 2009 mercruiser 4.3mpi hard start when warm Here is a service bulletin from Merc from 99. It may be almost 25 years old, but the facts are still there, probably more so today than when it was written.
  11. Don S

    alpha one gen 2 outdrive

    Re: alpha one gen 2 outdrive You could have taken all the time in the world and would have still broken. Sorry setup. Here is the new parts you need. Get a couple of extra E clips, once you see where it goes, you will realize why.
  12. Don S

    Optimax Oil Pump Prime Procedure

    Re: Optimax Oil Pump Prime Procedure You don't want to use the 3 times shift lever method, that will also reset the break in period of the motor. Below are the procedures, you want to use Method 3 on page 7 below.
  13. Don S

    3.0 GS sometimes slowly looses power at WOT

    Re: 3.0 GS sometimes slowly looses power at WOT Part number of the filter you got would be handy, or pictures. Here is what it should be.
  14. Don S

    Gimbal Bearing U-Joint Bellows Replace: First Timer; Advice Requested

    Re: Gimbal Bearing U-Joint Bellows Replace: First Timer; Advice Requested If you have the brass through transom fitting, just cut the hose off and put on new hose. If you have the black plastic one, it'g going to break and you replace the fitting and the hose. Using PowerTuner is the best...
  15. Don S

    New to iboats

    Re: New to iboats You also have to make sure you are logged in. If you aren't, no button. There should also be one at the upper left, just above the first thread.
  16. Don S

    need to replace outdrive oil?

    Re: need to replace outdrive oil? Here is info from the OEM manual as well, it also shows how to properly install it as well as take it off.
  17. Don S

    Water in flywheel bellhousing volvo 280

    Re: Water in flywheel bellhousing volvo 280 Not for sure if there is or not. If not, then you have a crack if that is where the water is coming from. Could be both. http://forums.iboats.com/mercruiser-i-o-inboard-engines-outdrives/outdrive-side-pin-removal-309095.html Once you remove the...
  18. Don S

    Newbie w/ questions about OMC 2.3

    Re: Newbie w/ questions about OMC 2.3 Didn't it strike anybody odd that #4 piston was off center and smaller than the other three? Disreguard, optical illusion. After looking at the picture today I see it's a reflection :embarassed: :stupid:
  19. Don S

    All trim stopped working,Troubleshooting

    Re: All trim stopped working,Troubleshooting This might help too.
  20. Don S

    Alpha One Impeller?????????

    Re: Alpha One Impeller????????? no !!!!!!!!
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