I would cut all 3 pieces and plan on gluing, clamping and screwing them all together at once. Be sure you have enough glue on hand, Titebond III works really well.
How bigs the bottle? You have 2 faces to glue but I like that Gorilla glue too, it's like the Titebond Poly glue, foams up and expands so you have to make sure it's clamped and screwed well. I used the it on my Chief. Have to wet the surface with a mist of water or damp rag before applying, it needs moisture to activate.
Apparently I left that bottle of glue at home, guess I'll be buying some.
Another question- ive been repairing the cracked rib ends, just using flat aluminum over top the cracked places and re-riveting. But should I run the piece of aluminum to the next rivet (3rd one down) on this one since there's an actual piece of aluminum missing from the end and would give it more to bite to?
When it's time to epoxy the transom, do I epoxy then drill the holes or drill holes first?
You can do it either way. Some do like to overdrill the holes a bit first and them attempt to coat them with epoxy while sealing.
You removed the transom skin from the boat along with the 100 solid rivets? No way I would ever return it to the boat in that shape I guess now that it's off, I say replace it.
Lol i figured you might have been confused there, yeah no way im taking the outer skin off haha. So no patching? Was planning on priming/painting both sides :thumb:Oh that was the inner - inner skin, sheesh ok, sorry about that. :facepalm: I would just clean it, SE prime and paint the sucker so it doesn't continue to corrode down the line. A nice coat on the exterior side of it would be good too.
If you have any gluvit left over you should consider basically filling up that keel seam area or working some gluvit into there, the keel seam can be a huge source of leaks.
Looks like a job well done on the side seams, enough goop to fill and run is always a good sign!