Re: If you have high charge voltage, please read
It is the nature of silicone.
Silicone? Them things have rubber in them?
An EE SHOULD know that it is SILICON. You may have graduated from a top three school, but that doesn't equate to how well you know the subject.
A PROPERLY sized and mounted regulator/battery system will be more reliable than a non-regulated system. Period. The amount of heat a regulator has to dissipate is irrelavent because the regulator is DESIGNED to operate under those conditions.
Also, your arguement about regulators only being necessary to protect other electronics in the system is not valid as lead-acid batteries have a low internal resistance and over-voltage conditions will cause the battery to overheat and boil the electrolyte. Even old cars with NO electronics still had regulators. They were crude relays that controlled charge voltage by feedback of battery voltage. The only time you can reliably get away without regulating charge voltage with these batteries is if your charging system is sufficienty weak that is cannot supply damaging currents once the battery is charged (current limited chargers).
Here is another way to look at it:
The longer the recharge time (lower charging voltage), the lower the overcharge rate, and the better it is for the battery. Conversely, the shorter the recharge time (higher charging voltage), the higher the overcharge and the harsher the condition for the battery.
I didn't graduate from a top three school, but I am NASA certified in these areas.