Evinrude 9.9 carb question

maineiac5586

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Feb 14, 2009
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Working on a 1988 evinrude 9.9. Plastic top carb. Original top was cracked. I installed one that looks just like the updated kit which uses a plastic nipple in which to slide the throttle roller onto. I transferred the needle valve from old to new (this version uses a front mounted mixture knob). There was a threaded hole on the opposite side from the roller on the top carb cover. I threaded in a screw with an o ring and tested it for leaks with compressed air into the hole on the underside of the cover. When I run it seems rich very smoky. I was able to turn the mixture knob all the way in and it stayed running. Not sure where to go from here. Looking for some suggestions please. Thanks
 

saltchuckmatt

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The roller shouldn't go on the plastic top??? Original motor had the front needle as well so I'm confused. Is part 21 installed and in good condition?
 

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maineiac5586

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Yes a new #21 is installed. I need to take a look at the cover I used. Maybe there is no way for air to enter the top of the carb?
 

saltchuckmatt

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If it stays running with the needle all the way in then something is wrong obviously.

Something not sealing the fuel or maybe the float is off.
 

flyingscott

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2 different carb covers for those motors, 1 is cheap and 1is not. And I do not believe the needles are interchangeable. There is also an update kit that comes with both needles. The kit is pricey

0433973​

 

maineiac5586

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2 different carb covers for those motors, 1 is cheap and 1is not. And I do not believe the needles are interchangeable. There is also an update kit that comes with both needles. The kit is pricey

0433973​

Yes I've seen that. A little confused why it comes with 2 needles though.
 

maineiac5586

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To me it appears that the needles are the same at the working end !!
You are correct sir. Just strange to me why the same cover could use 2 different needles. Looks like one of them would be too short to allow the mixture knob to connect?
 

racerone

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Well-----The factory kits come with clear instructions to help folks who are learning this simple stuff.
 
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