'1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

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lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

The video is awesome!

Thanks bear! Making it became quite addicting... My wife was beginning to get annoyed hearing the same song 40 times while I was working on it, hehe.

Well, today was stringer day. I put it off as long as I could, buying foam and just plain goofing off. They turned out better than I was expecting and were much easier to make than I thought (after some initial 'hmm' time).

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I sawed 6 1/2" from each side to mate the 3/4" plywood. I used fine threaded drywall screws and liquid nails. The drywall screws will be fine, since they should never touch water and the lquid nails also holds well

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To make the cut-line on the stringer boards, I placed 2 2x2 boards across the gunwhale and tied string to them

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To make the stringer boards hover, I tied them using a temporary drywall screw in the top edge of each end of the board. This allowed me to adjust for height and level quite easily. It really made easy work of preparing them for marking

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Once the boards were hovering in place, I used a stick with a pencil taped in place to draw a line perfectly matching the contour of the hull. This became my cut-line and transferred every bump and dip perfectly

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Once the cut-line was drawn, I used a cheap angle finder at various points along the hull to make the stringer bottom match the hull contour down to the degree

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I used a jig saw to make the initial cut and a skil saw to make the angle cut, adjusting the angle along the way. I also made an angle cut at the end of the stringer for the transom slope
 

lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

3457264385_ce10e2afd6.jpg

Finished stringer, ready for glassing. The other stringer is an exact mirror image.

Tomorrow is deck building day. That will likely stretch into 2-3 days, which will bring me to when my resin will arrive, just in time!
 

ne7800

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

all i can say is wow
 

bear_69cuda

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Lowkee,

Ingenious way of transcribing the hull shape to the stringers! You da man! Can't wait to see more! Great job dude!
 

JTRUSH

Seaman Apprentice
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Oct 14, 2008
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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Does anyone know where to find the plastic fin type pieces located on both sides towards the rear?
 

ezmobee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Looks like you did a great job getting those stringer nice and flush to the hull.
 

Mark42

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Boy, oh boy, you are just burning through this! Sounds like you're paying attention to detail, and thats a good thing!

Hey! How about some pics?
 

proshadetree

Lieutenant Commander
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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Rockin right along looking good Id try the stringer i just cut on other side first.I dont think one parts of my boat matched from side to side.
 

lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Well, I got my big shipment of resin today. 10 gallons of poly, some styrene, tons of cups, bowls, mixers, etc. so that is nice.

On a related note, I'll need it pretty quick since I've decided to forgo the NidaBond route of transom repair and just make a new transom. I figure filling the big transom hole, tons of smell screw holes, stringer holes (they never sealed the transom, they just sealed the stringers TO the transom) as well as adding a spacer where the transom hole should go (so I wouldn't waste filler) is just WAY more work than simply cutting out the old inner transom glass, removing every scrap of wood and then putting in a new transom. So I'll be cutting a new transom piece out of 3/4" (2 layers) using the inner transom glass I cut off as a template. I plan to glass them together, glass them again before installing the wood, then glassing them to the old outer transom glass. Even if the transom leaks like a sieve the transom will never again rot.

The stringers are ready to mount, so I'll also be doing that this week. I have company coming over this weekend, so work will be slow over the weekend.

Hope fully the next round of video will include the transom creation/assembly.
 

Mark42

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

I just checked this thread from home. Bingo look at all those pictures of the stringers being marked. And I can watch the video!

Last time I posted was through my employers server, and it blocks photos from certain providers (not even a red X, just like there was no photo), like social networking sites. And it also blocks youtube.

So now that I can see it all, just want to say nice job on the stringers, and the video was very creative and enjoyable! Way to go with the video editing. What software did you use? I've been using Roxio, but might try something more advance in the near future.

Keep up the good work!
 

ezmobee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

I agree with your transom assement. I don't think the pourable transom products are worth it for an I/O. An outboard maybe but more trouble than it's worth for an I/O.
 

proshadetree

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Cant say about worth but cost.It isnt to much problem to remake on out of ply but seacast would be forever.But if you seal it up tight it should last 20 years.Who has owned the same boat for 20 years?I done mine with ply then a brush on gelcoat.
 

lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Last time I posted was through my employers server, and it blocks photos from certain providers

Ahh! That explains the weird 'pics?' post. I thought you were teasing about too many pics :confused:

So now that I can see it all, just want to say nice job on the stringers, and the video was very creative and enjoyable! Way to go with the video editing. What software did you use?

Thanks. I just used Windows movie maker (Vista), which is amazingly robust for an included freebie app.

Cant say about worth but cost.

Cost wasn't really a factor for this, as the NidaBond is sitting in my living room right now. Now I have a 5 gal bucket of NidaBond to sell. :rolleyes: I think cutting the transom will be a nice easy intro into glassing, as well, so that should help me out before I screw up the stringer :)
 

lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Man, sometimes I really hate the internet.

Well over a month ago I ordered up two adj height seat bases for super cheap, after someone here posted a link to them at go2marine.com. Yesterday I FINALLY (~40 days later!) get what I think is them in the mail.

Nope, not so.. I got shipped two aluminum tubes instead of the seat bases, when calling asking what was up, they said their web site had the wrong item and that was what I ordered. They then told me if I ship them back I would get a refund or else it would be $150 more per seat base to get the right item.

Not even an "Oh, sorry for the trouble and having you wait A MONTH for the wrong item", nothing. Like somehow it was my fault for ordering from their website.

Scratch go2marine.com off my list of places to buy.. anything.

I have a good place for them to shove these aluminum tubes.. I'd like to personally ensure they get to that destination.
 

88BLiner

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Man you are doing a great job. I am almost ready for the point you are doing now. I am now trying to get everything sanded. I am a little worried about taking too much off, I think I am just being too cautious. Oh Yea, thank you sooooo much for the idea on making the hull shape on the stringers, that is going to make it so much easier for me. Keep up the great work, before you know it we will be posting pictures of us taking the boats out on the water:D
 

nldubin

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Hi lowkee, Your posts have inspired me. I just recently acquired almost the same boat (outboard). The person I bought it from had it pointing nose down for two seasons and the floor had already been replaced (should have known the wood underneath was totally rotted out.) I am preparing to separate the top from the hull. Thank you for all your pics and ideas.
 

proshadetree

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

How you doing man?Need a bayliner update.Got to get it going so you can push mine.Or pull it.If you dont hurry up Im going to have to fix mine.
 

bear_69cuda

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

"Hurry Up" I need a fix from Lowkee! Pics brutha! :D
 

lowkee

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

Hi lowkee, Your posts have inspired me. I just recently acquired almost the same boat (outboard). ...<snip>... I am preparing to separate the top from the hull. Thank you for all your pics and ideas.

Thanks for the kind words. Don't be shy digging in. It is hot, sweaty work, but it all doable work. Witha lot of time, some cash (more than anyone likes) and some reading/learning time, it just becomes a matter of doing it. So dig in and take pictures along the way!

How you doing man? Need a bayliner update.

"Hurry Up" I need a fix from Lowkee! Pics brutha! :D

I have been stalling on my rebuild for a good week, now. With some web work happening and family coming down from New Hampshire I've been worn out mentally. I have everything I need for the rebuild, now. Just a matter of getting my butt out there (before it gets REALLY hot) and going back to work on it. Hopefully the web stuff will be finished in the next few days and I'll be cracking open the poly resin buckets for the first time!

On a side note, I did pick up the wood and cloth to make a new dashboard today. Can't wait to play around with that sub-project. I'll likely wait until the boat hits water to begin that, as I'm just jonesing to go boating!

Soon! Pics and progress coming soon!
 

proshadetree

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Re: '1990 Bayliner Capri 2050 BR - Deck, stringers, transom, custom interior'

I understand Life happens.Just needing some update for fuel to get on mine.
 
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