1974 Chieftain 25 "Adventurer" Restoration

IslandExplorer

Petty Officer 1st Class
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Oct 21, 2019
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370
Decided to replace a bunch of the loose old rivets on the main runners. Replaced each double with a triple for a little extra strength.IMG_20230701_155100.jpgIMG_20230701_155108.jpgIMG_20230703_175031.jpgIMG_20230703_222743.jpgIMG_20230703_221713.jpg Old fashions definitely help rivets seat properly, pro tip lol
 

IslandExplorer

Petty Officer 1st Class
Joined
Oct 21, 2019
Messages
370
Update: Painted 2x10's, reinstalled aft floor Z-beam supports, tested deck height with a piece of plywood by helm. Thinking I will need to raise steering wheel a bit later on. Word of warning- the aluminum deck supports are extra SHARP! Be careful when rebuilding the floors so you don't get caught an a corner and scratched like I did. It's very easy for this to happen in shorts lol
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Almost 3 feet from bottom of hull main beam to deck- about +19" higher than original if you don't include the height of seat boxes or anything.
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Steering wheel height will be a bit low.
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These now floppy and unsupported side pieces did not match well with my plan of making the cockpit deck totally flat. After much consideration I have decided to remove them as they no longer serve a purpose and are being replaced with the 2x10 beams. I also discovered, much to my surprise, that they do not run level with the floor. They taper lower by at least an inch at the back so I guess removing them had to happen anyway.
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Christened with blood. The true theme of restorations lol
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IslandExplorer

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So originally I was just going to notch the plywood for the tank beds but because of the increased water tank size I needed the fuel tanks to be a couple inches farther back. That corner being the one that got me has nothing to do with this I swear.
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IslandExplorer

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Oct 21, 2019
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370
Removed inner gunwale extrusions. The material from them will likely be repurposed later for something else on the boat.
 

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IslandExplorer

Petty Officer 1st Class
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Oct 21, 2019
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370
Below you can see where the rear beams were intruding on the space and trimmed slightly so tanks could go back another couple inches.
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Planning to mount water tank sideways like this so it fits and just reconfigure the ports. Old drain will become vent, old vent will be supply #1, original supply outlet will be supply #2, and fill will be the same. Figure this way I can put a selector valve in and run on supply 1 until it runs out and know I have about half a tank left when switching over to supply 2. Kinda like the reserve switch on a motorcycle fuel tank. Hopefully that'll work as planned.
 

IslandExplorer

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Doin the Sky Jacker 6" lift kit for helm.
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You can see where I have been fighting the rain. Sun pops out, put paint on, sky instantly turns grey, rain washes paint off. Slowly but surely.
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IslandExplorer

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Plywood, 3 rolls of neoprene rubber for the fuel tank beds, scrap yard aluminum bin finds, and yet another $100 of hardware from the Depot. Thinking I'll really be able to do some damage with all this stuff. I'm going with 1/2" (15/32) plywood for the cabin floor and 5/8" (19/32) for the cockpit deck. The tank beds I already made are 3/4" (23/32) which seemed a tad overkill. Still waiting on the 1" long rivets to come in for fastening the outboard edge of the tank beds to the rib ends.
 

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IslandExplorer

Petty Officer 1st Class
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Messages
370
Bathroom floor
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Kitchen floor
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This is the piece I dreaded cutting most. After some careful measurements and planning- it worked out great first try luckily!
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Scalloped edges done with a jig saw easy enough. Nice and splintery edge, check.
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Quick edge routing with 45 degree angle on bottom outboard edges for factory style fitment.
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And she's in!
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Port side storage looking good.
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This was extremely satisfying to see.
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Like. A. Glove. 😎 Well, close enough anyhow!
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That strip on the left is the plate that goes under the plywood seam here, joining it to next piece. It was through riveted to the stringer tips that overlap just barely to next piece.
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Used straps to help get floor under. Was still a pain but a mallet helped. That and disconnecting the front partition walls from the center partition wall for extra clearance till it dropped in place fully.
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IslandExplorer

Petty Officer 1st Class
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Messages
370
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This was a tough call- but after much deliberation last night I ultimately decided that due to deck height changes to open up floor space, it makes a lot of sense to also move my stairs all the way up to the cabin wall, thereby losing over 2' of the large trough/stairwell it would've had. This will increase the uninterrupted cockpit floor space as well as provide a huge increase of below deck volume for storage (since I am putting in loads of flotation in addition to the bigger fuel tanks that occupy much of the below floor area). This will be done in combination to switching to having a sliding cabin door that will start at the top of step 1. Goal is to make the door, additional steps, and new wall today.
 

IslandExplorer

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Got a little sidetracked cutting the other plywood pieces for the cabin first. Door and stairs are next for sure.
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IslandExplorer

Petty Officer 1st Class
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Oct 21, 2019
Messages
370
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Sliding door delayed again, had to finish floors in that area and get them riveted down good first. First two floor panels, flotation packed and permanently installed! Riveted in stairs last night too.
 
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