Will epoxy based fibreglass resin stick to marine ply that has been sealed with an epoxy based sealant.

Mick07

Recruit
Joined
Feb 10, 2024
Messages
2
G'day All,
I'm a total newby and my head is spinning from reading 100's of similar, but not quite my problem threads, and I'm now paralysed by indecision.

I saw a 14 foot Papertiger catamaran on the side of the road for $400 and despite knowing nothing about sailing or boats in general it seemed like a good price and I'd always been curious about sailing. The bloke selling it said it was good to sail immediately so I bought it, drove direct to the beach and launched it into a nice steady breeze........needless to say it ended much as you probably expect. With me floating aimlessly out to sea for two hours with two broken rudders and a hole in the deck where I put my knee through it while trying to reach back to repair the rudders!

Anyway, a passing motorboat took pity on me and towed me to shore I have decided to fix it up and learn to sail properly but I need advice on one small point.

It is a pimarily timber catamaran, with 6mm ply decks and sides on each of the two pontoons. The base of each pontoon is made from fiberglass which proceeds about 1/3 of the way up the inside of the plywood sides. Every single bit of ply on the boat is badly checked.

I've stripped it back to bare wood, cut out the rotten ply on the top of the two pontoons and patched thems using the technique in the Papertiger instruction guide but I now need to rebuild the sections around the stay fastners that have rotted. I'm planning to seal all the timber with an epoxy plywood sealer, then fill any cracks and rotten bits with an epoxy based filler and then, once that has set, put a single layer of fiberglass over the whole thing, then prime it, and finally finish it with a 2 pack epoxy paint.
My goal is not to race it so I don't care about the weight, I just want a low maintanance boat that I can leave in the shed for months and then take out whenever I can get away.

My question after all this is, will an epoxy based fibreglass stick to marine ply that has been sealed with an epoxy based sealant or should I score the surface of the wood and fibreglass directly onto the wood.

Hope this wasn't too long winded.

cheers
Mick
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Bondo

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Staff member
Joined
Apr 17, 2002
Messages
70,953
Ayuh,...... Welcome Aboard,..... Yer plan should work just fine,....
My tip for good bonding, is to rough sand 'tween each layer,.....
 

kcassells

Fleet Admiral
Joined
Oct 16, 2012
Messages
8,715
Yup to Bondo. Wipe down with acetone before application. Myself I would just roll it out with epoxy top to bottom. Let set up then come back and fiberglass all the wood. Then fare and paint.
 

PCUK

Petty Officer 3rd Class
Joined
Sep 22, 2011
Messages
82
If you use epoxy resin for everything rather than mixing different materials you will have no problems. Epoxy resin will stick to the ply better than epoxy sealer and if you use epoxy resin and bi-axial cloth ( that's what we call it in the UK) for all the rebuilding work then you will have no worries at all. Finish by fairing with epoxy filler and then prime with epoxy primer. Costs more but will be a job that will outlast you!
 

Mick07

Recruit
Joined
Feb 10, 2024
Messages
2
Thanks Lads, really appreciate the advice, I'll have a crack today!!!
 
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