I am with you on cutting or welding on gas tanks.. Better left to the experts..
Glad the osprey didn't get your pet fish.
Looking really great nice paint scheme with the boat and trailer.
As always, lookin' great! :thumb:
That is an ugly rail.
I can't help with shop methods but:
most aluminum used in boats, including SC is 5052 H34, a medium strength, weldable alum that is hardened by cold work, ie rolling.
Strength is dependent on the temper, which is unknown, but typical tensile strength is about 38 ksi.
It is annealed at 650 F and air cooled, with a resulting tensile strength of about 7.5 ksi, yes, it's this much lower, which is why you can rebend it.
Also note that you can't re-workharden it, ie you can't get the strength back to the original.
If this is a critical part, you would be better off finding an unbent replacement.
Dan
You are doing this to show car standards it seems. Nice looking hull, and it looks like is fast planing just sitting on the trailer.
Looking really nice Rob. My rub rail was bashed up on the port bow side in 2 spots. I fixed it up best i could with a screw driver to pry and some pliers that I taped the jaws up to pad them. Worked alright to open up the grooves to get the rubber strip back in and get the rail to fit. It wasn't as bad as yours though.I'll take some pics if I remember tonight.
I think the same way you do, if it can't be fixed cover it up.