Stringers Flawed By Design????

Lou C

Supreme Mariner
Joined
Nov 10, 2002
Messages
14,149
Re: Stringers Flawed By Design????

If you have a 1990, you have an OMC Cobra, and the cut out in the transom is the SAME as a Merc Alpha or a Volvo SX, so replacing the OMC stuff will not involve a lot of glass work. I agree, if you are going to do that, now is the time, if the OMC stuff is in decent shape you can sell it to off set the cost of changing over to a Merc or Volvo. The pre 86 OMCs (Stringer Drive) are the ones that require a complete transom rebuild in order to put in a Merc or Volvo system. I have a Cobra in mine and I'm running it as long as I can get parts. It's actually been very reliable. But when I can't get the parts I need or the transom mount rots out, I'll do an alpha conversion.
 

genuinegemini

Seaman Apprentice
Joined
Mar 22, 2012
Messages
35
Re: Stringers Flawed By Design????

Hey Lou. Yeah, Bond-o shared that tid bit over on the other discussion, about the cut-out being the same as Merc's. I will have a better idea of what I will do once I get the outdrive off and see what's what with the engine. If it looks reasonable to overhaul it then I may do it regardless of whether I put it back in or not. I think Rogersjetboat454's idea is pretty good. He suggests rebuilding the OMC if I can, and then consider selling the whole working motor rather than part by part, if I decide to do the swap. I'm not sure, but I am getting lots of great advice and feedback from the iboats community, so I am certain the right choice will be made in the end. I wonder where oops has been? I have been eagerly awaiting the rest of his last reply. Oh well. I'm sure he'll get around when he finds the extra time. Great knowledge is worth waiting for.
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: Stringers Flawed By Design????

I wonder where oops has been? I have been eagerly awaiting the rest of his last reply.

lol....sorry....its the beginning of boating season here, and my customers are starting to call..
as well.....moderation dutys are getting busier.


I have a few pics of my bow and transom area attached, and if it's not too much trouble, I would like to get your opinion on a couple of things.

First, I wasn't quite clear in my understanding of what part of the hull you traced to get the outline for the bottom of the stringer. I want to assume it was the bottom "V", but I want to make certain before I envoke Murphy (smile). And, is that outline carried over to all hull length stringers, or is each position done individually?

one of the things about the extension thread, is that i went to a 5 stringer system rather than a 2.
your boat has 2 stringers......the basic rule of thumb is to copy what was there, and make it better
the post and scribe method (that i used) is when you have no idea or template to follow.

so if you (and i dont think you will) dont get the stringers out all in one piece.....
use that method to follow the shape of the hull where your two stringers are.....one will be the same as the other. so no need to do it twice.
once you have the bottom hull shape....the height is easy.......just use a string line form each deck hull joints....and measure down to the hull.....this will give you the stringer height !

now.....the stringer does not sit on the hull.......there is a small gap between the hull and the wood.....i now use popsicle sticks to keep the new stringer off the hull...so you have tolerances if you mess up a bit !

between the gap (of the hull and stringer, where the popcicle sticks go) you will use a bedding compound....i suggest a thickened poly resin we call peanut butter....(this is because the resin is thickened to the consistancy of peanut butter)
when you read threads here at iboats....you will see the term used many times...in fact...you will even see PB.
now you know what we are talking about...

side note......there are many different types of thickened resin.....some for bedding stringers and transoms....this is a structural type...
some for sanding or fairing....and some for tabbing or filling gaps.
each is a different mix.
the recipes for each is in the hull extension thread.
if you wish, i can give you links, or type out each recipe for the different uses !

With the engine mounting blocks, how do you account for the glass over the blocks where hieght is concerned? Is there a tollerance (+/-) to play with or is it pretty much a dead-on thing? Just curious.

one of the good things about being where you are in the process of restoring the boat is that you can take measurements of what you have now......remember.....the rule of thumb......copy what they did....but make it better.

the tolerances are approximately 2 inches.....however....with different isolators (engine mount shock absorber thingys. you can have as much as 4 inches.....that is alot !




In the pics of my transom and aft area, it looks like it's a combination of fiberglass form and wood inserts that were glassed over. I drilled test holes in all the stringers, enginge mount block and the transom, and all of it came out wet, if any came out at all. In your opinion, based on what you can see from the pics, can I replace the transom wood without pulling the cap? I absolutely have no means to pull it or store once it was off. Would you say that I have a full wood transom or does it look molded with some wood bonded to the glass for outdrive support?
]

your transom is a full wood transom and engine motor mount system...

your hull is an empty shape.........every where that is not part of the hull shape..(like an empty row boat) is a piece of wood, with fiberglass over top...

any wet or rot wood under the fiberglass that covers it......must come out !

that means your transom is wood with glass over it....your motor mounts are wood with glass over them....as well as the stringers..

the same with the bow you were asking about.

as far as pulling your cap.....i dont think you have to.....most i/o's you dont....but it depends on the boat.....as i mentioned.....after the motor is out and the inner drive plate is out.....we will know.
but i doubt it !



ok......lets get back to the basic first steps....

number one.....get it off the trailer if its a roller trailer....if not....and it is a bunk trailer....make sire it is correctly on the bunks......and go for it.....but if its a roller trailer....get it off...

if you need instructions....ill type them out.....but its easy ! just hit search for now !

ok,,,,,,if you have any other questions.....please send me a pm with the link of this thread....ill answer as soon as i can.

ill try and follow along....but we get really busy.....so if i miss any thing ....please do not hesitate at all to pm me....really.....just give me the link and ill be right here.

i hope this answeres some of your questions, and gets you on the right track.

cheers
oops

ps.....rogers 454....can help you with the omc.....
i would loose it.
the 4.3 is the same....chev is a chev....just change the perifferals....and the drive package.

the omc stuff you can sell for the price of a new sei (merc copy) drive.....the bell and gymbal housing and rams will cost a bit more....but are a dime a dozen!
 

genuinegemini

Seaman Apprentice
Joined
Mar 22, 2012
Messages
35
Re: Stringers Flawed By Design????

lol....sorry....its the beginning of boating season here, and my customers are starting to call..
as well.....moderation dutys are getting busier.

No problem at all, oops. I understand. I know you're a busy man, and being an iboats "celebrity" is a very demanding role indeed (smile). Besides, I am not in no rush to meet up with Murphy, which is in-evitable.



one of the things about the extension thread, is that i went to a 5 stringer system rather than a 2.
your boat has 2 stringers......the basic rule of thumb is to copy what was there, and make it better
the post and scribe method (that i used) is when you have no idea or template to follow.

so if you (and i dont think you will) dont get the stringers out all in one piece.....
use that method to follow the shape of the hull where your two stringers are.....one will be the same as the other. so no need to do it twice.
once you have the bottom hull shape....the height is easy.......just use a string line form each deck hull joints....and measure down to the hull.....this will give you the stringer height !

now.....the stringer does not sit on the hull.......there is a small gap between the hull and the wood.....i now use popsicle sticks to keep the new stringer off the hull...so you have tolerances if you mess up a bit !

between the gap (of the hull and stringer, where the popcicle sticks go) you will use a bedding compound....i suggest a thickened poly resin we call peanut butter....(this is because the resin is thickened to the consistancy of peanut butter)
when you read threads here at iboats....you will see the term used many times...in fact...you will even see PB.
now you know what we are talking about...

side note......there are many different types of thickened resin.....some for bedding stringers and transoms....this is a structural type...
some for sanding or fairing....and some for tabbing or filling gaps.
each is a different mix.
the recipes for each is in the hull extension thread.
if you wish, i can give you links, or type out each recipe for the different uses !

Thank you for that clarification regarding the tracing procedure. Working at the Searay plants gave me great experience on building a preparred, empty hull. It also taught me great fairing and fabrication techniques. I can do great things with resined putty and gelcoat. However, I never got involved with the exstensive glassing of the hull construction. Thus my limited know-how. Most of my work was done on the masters for the part molds. I would appreciate those links for the PB mixes. I'm sure I will be using a fair share of each. I like the popsical stick idea too. They make great shims!

So, do I let the bedding cure before tabbing or filleting?


one of the good things about being where you are in the process of restoring the boat is that you can take measurements of what you have now......remember.....the rule of thumb......copy what they did....but make it better.

the tolerances are approximately 2 inches.....however....with different isolators (engine mount shock absorber thingys. you can have as much as 4 inches.....that is alot !


Copy what they did, but make it better. Got it! I think I will draw a diagram of the boat and mark the measurements in relation. The whole scope of this project has me nervous and excited all at the same time, but I am pretty confident that the end result will be well worth the efforts.


your transom is a full wood transom and engine motor mount system...

your hull is an empty shape.........every where that is not part of the hull shape..(like an empty row boat) is a piece of wood, with fiberglass over top...

any wet or rot wood under the fiberglass that covers it......must come out !

that means your transom is wood with glass over it....your motor mounts are wood with glass over them....as well as the stringers..

the same with the bow you were asking about.

as far as pulling your cap.....i dont think you have to.....most i/o's you dont....but it depends on the boat.....as i mentioned.....after the motor is out and the inner drive plate is out.....we will know.
but i doubt it !

There is no doubt that all the wood is saturated throughout the boat, so, as you said, it must come out. The more I look at the transom, the more I believe it won't be that difficult. Of course, that is still assuming, and we know what that leads to. The motor will be out by the end of next week, so I will be able to get pics for verification of the transom.



ok......lets get back to the basic first steps....

number one.....get it off the trailer if its a roller trailer....if not....and it is a bunk trailer....make sire it is correctly on the bunks......and go for it.....but if its a roller trailer....get it off...

if you need instructions....ill type them out.....but its easy ! just hit search for now !

ok,,,,,,if you have any other questions.....please send me a pm with the link of this thread....ill answer as soon as i can.

ill try and follow along....but we get really busy.....so if i miss any thing ....please do not hesitate at all to pm me....really.....just give me the link and ill be right here.

i hope this answeres some of your questions, and gets you on the right track.

cheers
oops

ps.....rogers 454....can help you with the omc.....
i would loose it.
the 4.3 is the same....chev is a chev....just change the perifferals....and the drive package.

the omc stuff you can sell for the price of a new sei (merc copy) drive.....the bell and gymbal housing and rams will cost a bit more....but are a dime a dozen!


The trailer is a bunk trailer, but it is in very rough shape. The shackles and u-bolts are all rusted, and the boat is cocked-up about a 1/2" or so on the port side. I want to put the boat on a craddle so I can service the trailer. I saw a pretty good DIY guide that showed a relatively simple method for getting the boat off the trailer. I'll probably give it a try as soon as I get the motor out, and yes, Roger's 454 has been very helpful over on the OMC thread. All you guys are a blessing and beacon for the world of DIYers. The fact that the iboats.com community is so helpful and willing to share it's knowledge, speaks volumes about the charcter and integrity of its members. Thank you all so much for your support and instruction. I will keep you updated, Oops. I'll post some pics of the progress as she comes along as well.

One other thing, what kind of wood should I be looking at? I see so much variety being used on different projects, but I live in Florida, and the humidity won't allow for complete drying of PT or anything of the like. I can get some 1"x12"x? poplar for a good price, but I don't know if it would be strong enough for the stringers, and I heard the regular ply will eventually rott itself out because of it's moisture content. Any suggestions for a small budget?
 
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