Replace plywood decking on pontoon

griggsmars

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Jun 10, 2010
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Hello, I have a 1994 Suntracker pontoon 30'. I just removed the old carpet and railings and am preparing to replace it with new carpet. The top layer of the existing plywood is delaminating, so I am going to replace it. My question is can I use pressure treated plywood from Home Depot, or would I need to find marine grade plywood ? Any advice would be greatly appreciated.
 

griggsmars

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Jun 10, 2010
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After some reading about pressure treated vs Marine grade plywood, I have come to learn that this is a complicated topic. I may consider sanding off the top layer of delaminated plywood and epoxy a layer with fiberglass cloth. then install carpet. Also, I am not having an easy time finding marine grade plywood here in N.J.
 

HotTommy

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Mar 15, 2013
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Use marine grade plywood. .... Pressure treated wood is soaked in a chemical that reacts with aluminum and ordinary steel and can cause serious corrosion problems. I have no comment regarding the fiberglass idea.
 

griggsmars

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Jun 10, 2010
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Yes, I have located a lumber supply that carries the very expensive marine grade plywood. Now I'm looking to find a good sealer for it. Thank you.
 

captmello

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Jun 30, 2008
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when I replaced my deck, I sourced some plywood from a local boat dealer that was treated with the old chemicals that do not react with the other metal on the boat. it was also kiln dried following the treatment. very nice stuff. if you go with marine grade, I wouldn't try to seal it. you're just sealing in the water that gets by the sealer.
 

ahicks

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Sep 16, 2013
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2nd vote for not sealing marine grade ply. I generally do seal the edges using carpet cement though....

I would also note that down the road several years, it's not REAL unusual to have the floor covering (whatever) lift at the plywood seams. Might be a good plan to use a little extra glue on either side of those when laying it.
 

gpfishingdude

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May 1, 2012
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If you don't use marine plywood you can expect to replace the deck every three to five years. Maybe sooner if you lay carpet on top of regular plywood because it just helps the wood rot quicker.
I replaced my decking with marine grade plywood and painted it with Tuff Coat paint. Then I raise the rails around the outside a half inch so that I wash the deck down with a garden hose and a broom.
 

ahicks

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Sep 16, 2013
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Raised deck railing here as well. MUCH easier keep the floor clear of "stuff". Excellent plan!
 

Rabbit929

Seaman
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Aug 3, 2020
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is there any reason a guy cant use a sealer on it? I would think that would keep the wood dry and last alot longer, especially if its a high gloss decking sealer, then glue vinyl or carpet ontop.
Is there a reason that wouldnt be a good idea?
 

ahicks

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Sep 16, 2013
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I think many will agree it's nearly impossible to seal a wood surface 100% and have it stay that way it's entire life. When water does make it's way in, the sealer (or whatever) holds it there.

So there's that idea, and taken one step further, decks built using marine plywood will generally go 30 years or longer - with no sealer. When they do finally start letting go, it's nearly always starting from one side, or the seam between 2 panels. FWIW
 

robert graham

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Apr 16, 2009
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Check out a product called Coosa Board….a fiberglass reinforced plastic that never wears or rots….never need to replace again….with the price of lumber lately going up so much, make the Coosa Board more competitive price-wise…
 
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