OMC has a "gear whine' when turning, clunks under load

biggrhammr

Cadet
Joined
May 1, 2012
Messages
26
First of all, thanks to all the fellas that are so willing to answer questions on this forum, and the forum itself, for offering so much past information.
I have a 91 four winns 4.3 OMC Cobra. First of all the problem is, when I put it in gear, it performs flawlessly, until I get the slack out of the rope of whatever I'm pulling, then I get a sound like I just put it in gear again, after that point, it operates normally. The history: I put in a re-manufactured engine, and had the out-drive rebuilt. "Rebuilt" as in they provided a used upper unit, with new bearings seals etc. I checked the gimbal bearing and it felt great, and had no play, so I didn't replace it. The coupler looked ok (I was nervous about it, being that the out-drive seized on me first time out, I thought it was the engine. When I started tearing into the engine, I found out it was trashed too, another story, so I just fixed both it, and the out-drive.) The joints on the drive shaft felt like new, and the splines on the coupler as well as the shaft looked excellent. I also checked the shift cable adjustment (it has the red cable) and it was perfect, and didn't need adjusting. I turned the engine 360 and checked the alignment several times as I turned it. If the coupler was bad, wouldn't it slip when I try to get on plane, not when I apply a "slight" load? Oh, and when I pulled it out of the water (yesterday) , the fluid level on the drive was fine, however it was frothy, not milky like it had water in it though.
This was my third attempt at a maiden voyage, but we did get in a good 3hrs of fun before I noticed an audible change in the boat. Couldn't be happier with the engine I got from Rapido though.
 

biggrhammr

Cadet
Joined
May 1, 2012
Messages
26
OMC clunk sound when put under load

OMC clunk sound when put under load

Ok, maybe I had too much info on the last one. 91 four winns 4.3 OMC Cobra, makes a clunk noise when it's put under load. I can put it in gear just fine, but as soon as I get a load on it, it makes a sound like I put it in gear again. Runs just fine after that. I asked the Mechanic who rebuilt the drive (before I put it back on) about the clutch dog, and he said the it looked fine when he had the upper and lower apart for a rebuild.
 

duke3478

Seaman
Joined
Jul 20, 2009
Messages
58
Re: OMC clunk sound when put under load

Re: OMC clunk sound when put under load

It's the dog slipping.

Check your cable and shifter adjustments.
 

duke3478

Seaman
Joined
Jul 20, 2009
Messages
58
Re: OMC has a "gear whine' when turning, clunks under load

Gear whine: check for water intrusion in bellows . Sounds like ujoints talking. Maybe their grease got wet?
 

Lakes84

Petty Officer 1st Class
Joined
Aug 28, 2011
Messages
253
Re: OMC has a "gear whine' when turning, clunks under load

sure is a lot of clunkin goin on today:eek::confused:
 

biggrhammr

Cadet
Joined
May 1, 2012
Messages
26
Re: OMC has a "gear whine' when turning, clunks under load

The whine was due to low power steering fluid. I though of that last night after posting this, and realized I hadn't checked it after swapping the engine, I was very embarassed, and tried to delete that part from my post, that's why it's inconsistent. It just sounded like it was coming from the drive when I was out on the lake. Anyway, back to the "clunk". After I got the engine in, I checked the shift cable adjustment, and it was dead on, I also checked the engine alignment while turning the engine slightly each time. The ujoints are in excellent shape, as well as the gimbal bearing. It goes into forward and reverse flawlessly with no effort. I wish I could test it in my driveway, but there's no way to put a load on it, and I'm an hour from the lake. The folks that rebuilt the drive said to bring it in, I was just hoping it was something siimple.
 

ljsweeney

Seaman
Joined
May 23, 2011
Messages
54
Re: OMC has a "gear whine' when turning, clunks under load

If your upper seized, you likely have damage in your lower. At the very least, I would drain and inspect the gear oil in the outdrive. It is very possible that you have tiny shards of metal chewing up the seals in the lower, and they may be interfering with the normal operation of your clutch dogs.

You may be able to get away with just changing your gear oil a few times, flushing the offending bits out. But in reality, the lower was probably damaged when the upper ate itself. You've got a new engine and upper unit - what's the cost of a refurbed lower by comparison? I would look to have your lower rebuilt or replaced.

Good luck.
 

biggrhammr

Cadet
Joined
May 1, 2012
Messages
26
Re: OMC has a "gear whine' when turning, clunks under load

They did flush the lower unit, as well as a new seal kit, and anything else it needed. But they said the dog clutch looked good, and didn't replace it.
 
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