FORUM RULES UPDATED - The forum rules have been updated to continue to provide a friendly and safe environment for our member community. Please take a moment to review the updated rules and our terms of use and privacy policy. Click here for Forum Rules which has links to the 'terms of use' and 'privacy policy'.
Hey guys, I have a 2002 Mercury 75 hp 2 stroke, I noticed the 2 wires that come from that stator have melted the shields where they connect. What would cause this ? Everything works as it should and charges fine.
Common problem on Merc rect/reg. The factory uses a female connector the is split and connection is only about 60% to male terminal as it tapered. This causes heat to build up and melt insulators due to resistance. Replace the ends with a high heat S/S male/female spade connector and glass tape...