Man of Steel Goes Aluminum

M2HB

Petty Officer 1st Class
Joined
Oct 7, 2017
Messages
206
It looks like you are starting to make great progress.

Keep up the good work.
 

Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,753
Welcome back in from the cold, almost a year. I'll be interested to see what you come up with for the splashwell.
 

PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
Welcome back in from the cold, almost a year. I'll be interested to see what you come up with for the splashwell.

Thanks Watermann. It has been a long time, Work kept me very busy the last half of the year and then I was hibernating. The splash pan may be more of an emerging work of art vs an engineering design. lol.
 

PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
Nicely done M8, and thanks for sharing your progress with pics. We are at the same stage in our re-do's. What's your plan with the rear casting deck, any seating?

Hi No-AH, I am planning on 4 seats/bases on the main deck, all with removable posts. Then I am putting a seat base on the rear deck and front deck. I can move a seat onto each deck at will.
 

PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
Some pieces of the front deck. The cutouts will all be wood hatches hinging out. One thing surprised me. On the starboard side, the console facing board, which was sealed and covered in vinyl, had warped significantly at the bottom where it meets the hull. So I cut and sealed a new piece. After I put the vinyl on, I think I may put a piece of angle alum on the floor there to give it something to secure to so it doesn't do that again.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
Messages
171
Ok, I covered the bow deck with vinyl. I found I didn't have enough room for the hatches and hinges. So I trimmed the hatches, sealed the edges and then covered them. I was just glad I checked before I covered the hatches. I picked up quit a bit of aluminum piano hinges in 8 foot sections. I cut them and am going to try those for the hinges.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
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171
Here is the stern deck, now covered. I did a test fit and needed to trim the slats the hinges will attach to.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
Messages
171
On the bow, I am putting a removable board in the center section. This will have the seat base on it. I am on track with that.

I would also like to fabricate a removable piece (board) that runs from the bottom of the windshield to the deck or floor and covers the space between the consoles. The purpose would be to stop the wind from coming in between the consoles/under the windshield when moving at speed. When the sun drops/ or it is raining, it can be a bit brisk coming in, particularly in the spring. I imagine some other folks have tried/done this, but I don't think I have stumbled upon them.
 

Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,753
What I've seen most is a removable piece of vinyl snapped on to cover and block the pass through between the consoles.
 

PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
What I've seen most is a removable piece of vinyl snapped on to cover and block the pass through between the consoles.

That makes sense. Much easier to carry and store, vs a board. I guess I will need to learn how to attach snaps to vinyl. Thank you once again.
 

Tnstratofam

Commander
Joined
Aug 18, 2013
Messages
2,679
What we did was ad a hinged and carpeted board that lays down on the casting deck. Then we flip it up and it rests against the windshield frame. I hold it in place with a small bungee chord. It's small enough that it doesn't bother me when I'm fishing from the front.

I will try to post some pics tomorrow when I get back to my computer.
 

BWR1953

Admiral
Joined
Jan 23, 2009
Messages
6,009
That makes sense. Much easier to carry and store, vs a board. I guess I will need to learn how to attach snaps to vinyl. Thank you once again.

My Winner bass/ski boat had that same setup. Worked great and super easy to store.
 

Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,753
Where the snaps are for longevity, add a 2nd piece of vinyl folded over to triple it up and sew it on where you place the snap otherwise they'll rip through a single layer. I had to do this for the head cover in my Chief's cabin.
 

PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
Time to play catch-up again, after the mad rush to get ready for a memorial day trip. Here is the front deck with the hinges on and the center section done. I cut some nylon strips and screwed them to the underside of the hatches to make for easy opening. I still have the padded bumpers to put on, some led lights to install and corner holders to fabricate.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
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171
Hinges on the rear deck, it even swings up and down. Port side panel on with hatches installed.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
Messages
171
All the seat bases are in. I used screws on the deck floors and bolts on the raised decks, with generous amounts of 4200 on all.
 

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PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
I cleaned up the auxiliary motor mount and re-installed it. I had to loosen the spring bolts a bit to get it to rise from a lowered state by itself.
 

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PikeHunter431

Petty Officer 2nd Class
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Sep 8, 2015
Messages
171
I was able to get the cooler live box working this year. I put in a diaphragm pump. We were getting air locks with the centrifuge pump last year. When we land pike, we dump the net into a plastic bin ( to contain the slime.) Once the net is free and the hooks have been removed, we use the small top hatch to slip the fish into the cooler. The fish don't move when we just open the small hatch. However, when we raise the full cover, they get a bit rowdy. I am using a Flow-rite valve system so I can change to re-circulation when moving at high speed and also drain the cooler for removal. I also used the Flow-rite quick connects on to easily remove the cooler. This one is 37.5 gallons and 42 inches long.
 

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PikeHunter431

Petty Officer 2nd Class
Joined
Sep 8, 2015
Messages
171
I also have a Cablea's 25 gallon live well box. This one will sit sideways between the rear seats. It will only come forward 16 inches and free up the space in the center of floor. It should be plenty large enough for walleye and small mouth bass fishing. I ordered the FLow-Rite quick connects and plan on getting it running on the next trip.
 

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