Re: Increasing Half Ton`s Towing Capabilities ?
Our 07 Suburban owners manual states that "You can tow in DRIVE (D). You may want to shift the transmission to THIRD (3) or, if necessary, a lower gear selection if the transmission shifts too often (e.g. under heavy loads and/or hilly conditions)".
Keep in mind the sprag is what holds the input shaft when you are in DRIVE and the sprag is prone to failure in stock transmissions. When you tow in 3 you actually lock in another band this holds the gear instead of the sprag. Think of a sprag like a one way clutch or ratchet it allows the input shaft to spin in one direction but not the other. A great way to illustrate his is when you put your truck in FIRST 1 manually then accelerate and let off the gas it slows with the engine rpm instead of coasting. This is why using DRIVE to tow can harm the sprag because it's the sprag is holding the input shaft from going the other direction when pulling that 10000-15000lb load up a hill. If you have ever seen this flimsy thing called a sprag in person you know what I'm talking about. I can hardly imagine one could hold that much Tq but they do most of the time! LOL
Aside from the sprag, In newer transmissions most of the wear occurs during shifts or in between gears. The 3/4 clutch pack is also prone to failure in the 4L60E transmission. If it's hunting up and down and unlocking (that's when you see 200 rpm more in the same gear on the tach than normal) you need to downshift and if you don't your wearing things out prematurely by overheating them. There are a few weak spots in the 4L60E, 4L65E, type trannys i.e. the sun shell, the sprag, and the 3/4 clutch pack. All should be upgraded when rebuilding. Us the "Monster Shell", 29 element 2 cage sprag, and high performance (race / towing) clutch packs. Upping the line pressure from stock 190 to 225 will make for firmer shifts (reducing wear by shifting faster).
Best - Joel