Re: How to raise transom..
I thank all 3 of you for your replies and help with this heart breaker transom.. I'll try and answer all of your questions and give a bit of my own experience also.. Here goes..
1) Building the new tansom a little too tall and doing a dry fit with the motor to see exactly how much you need to trim it down will be better than building it too short again.
Reply: This sounds like the most difficult, expensive and time consuming way to do it but-----also the "most correct for me and boat.. I began building the new transom Oct. 20th.. Took 10 days to complete.. Had to cut a cardboard template, then used 2 pieces of 11 ply birch, hardwood plywood.. After getting the fit perfect, then epoxied them together with "610 Epoxy" and used 46 drywall screws screwed in from both sides.. Let dry for 2 days, then palm sanded her perfect, then "Marine-Tex'd" all screw heads, sanding again a day later.. Then followed the West System's "105 Epoxy Resin" and 206 Epoxy Slow Curing Hardener".. A day later, palm sanded and another coat, etc. for a total of 3 coats overall and 4 coats on the edges.. Again, palm sanding after the final coat.. She came out beautiful..
Then went to a metal fabrication shop and had them cut 2, 42" wide x 9 1/2" high, 1/8th" sheets of aluminum to fit inside transom braces (against the wood transom) and on the outside of boat.. They also made an "end cap" to fit over transom "top" and the 2 mounted sheets of aluminum..
Lastly, she was fitted and drilled thru and bolted with stainless steel bolts, self locking nuts and washers.. 5200 glue was used in the drilled holes before assembling.. Total cost was $228 and change.. The aluminum plates and end cap were $118.00 of that..
Finally-----No, I did not "glue" the transom into the boat, nor glue the alluminum plates or end cap to the transom or boat.. (just in case of a "huge disaster", such as this..)
2) Is it 2" too low when mounted in the highest position possible, or when the motor is dropped right down on top of the transom?
Reply: 2" too low when dropped down on top of the 1/8th" thick "end cap" that rests on top of transom.. (the engine itself is set on the 2nd hole from bottom of the engine bracket.. Slight porpoising when at WOT..)
3) I think I would just build it the way it was and use the "mini jacker",...
Reply: The "Mini Jacker" was on it when I bought it (the boat had a 15" cut out transom and even with the mini jacker, cavitation plate was 3" too low).. When the vessel was sitting dockside, her bow was in the air.. When idling or trolling with me aboard (I'm 200lbs), it was ridiculous.. Even when planed off, even at various "pin settings" on her engine mount, I was "rubber-necking" to even see over the bow.. The extra 25lbs and increased "fulcrum" not only kept her bow in the air limiting visibility and handling but, also bothered my shoulder and-----just looked ridiculous.. ("What kind of a jerry-rig and scab job is this..??!!")..
I have seen a special "plate" that addresses problems such as this on the internet but, can't find it after 2 nights of searching.. It had like 2, 1" aluminum (or stainless steel) square tubing that were welded on top of each other.. Then front and back "sheets" of aluminum (or S.S.) that the welded tubes fit inside (the sheets bent over the tubes) and the sheets then fit over the top of the transom and were bolted thru down lower on the transom.. Effectively raising the engine 2".. Wasn't that expensive either, like 80 to 120 dollars..
Should I just "wedge" a 1" square tube of aluminum under the engine bracket and really count on / trust that the 2 bolts that will bolt the engine thru the transom will be enough to secure the engine..??
What's really hard to believe is when I measure the engine bracket (from where it sits directly on top of the transom) to the top of the cavitation plate, it measures 22".. Yet, Evinrude says it's a 20" shaft.. I don't get it..
Again, thank you for all of your help and advice..
Richard