Re: Homemade plywood boats
I needed a boat in the worst way about 35 years ago. No money, though, really. So I built one to use on the back bay near where I lived. It took me one day to build and paint it.
A couple of 12' 2x10s and a sheet of 1/4" ACX plywood, a tube of silicone caulk, a bunch of brass screws and some 1x1 furring strips, along with some miscellaneous paint and some oarlocks that came with a pair of oars I bought at a garage sale.
I cut an 8' length of the 1X1, screwed it to 2/3 of one side of one of the 2x10s. Then I pulled the other end into a nice curve for the rest of the distance and marked the curve. Cut the 2x10 off where the 1x1 ended.
Next, I cut the other 2x10 the same length and clamped the two together and cut them both to the curved line with a borrowed reciprocating saw.
I cut a piece of the leftover 2x10 48" long and cut a 2x4 the same length. I screwed this box together, after slathering the joints with silicone caulk and checking for squareness.
Next, I screwed 1x1 strips 1/4" inside the bottom edge of everything...following the curve, of course.
More silicone slathered on with the thing turned upside down. Then, I laid the plywood sheet in, starting at the stern and started driving screws every 4". The silicone was squeezing out everywhere.
I wiped off the excess and flipped the thing, then put a couple of seats in, made of 1x10 boards with a center brace. Added some 1x1 ribs to the deck, plus a couple of triangular corner braces at the back and a short deck across the front.
Then, I slathered the whole thing with lots and lots of blue oil-based house paint. The next day I added the oarlocks and launched the thing.
I used that junky boat for three years and it never leaked a single drop. It was heavy, but I used it and used it and used it. I even added a motor mount made of a 2x12 screwed to the transom and ran it with a 1936 Johnson outboard.
The boat even ended up in an article in Western Outdoors about bowfishing for sharks:
http://www.osomin.com/BowfishingSharks.htm
Fun times. It finally ended up as a sandbox in a neighbor's yard.