Re: Getting bigger motor, strengthen transom?
My old transom was 1 inch thick ply with 1/2 inch thick outer glass, and it had a 125 horse motor on it. I rebuilt it and the wood is now 1 3/8 inch thick (total outer measurement close to two inches), same motor, no problems. If you have a strong two inch transom, you'll be fine with a 90 horse Merc. Just make sure you are within the horsepower limit of the boat.