Disconnecting Fuel line from the outboard

zippy83

Chief Petty Officer
Joined
Jan 1, 2013
Messages
491
Hi All,

I have a brand new Mercury ProXS 200HP and I am getting ready to install the rigging tube from the motor to the hull of the boat. In order to do that I have to disconnect a lot of cables from the motor (majority electrical) but I was wondering when I disconnect the fuel line and introduce air in it how would I go about getting rid of the air or do I even need to worry about that?

Thanks
Zipp
 

GA_Boater

Honorary Moderator Emeritus
Joined
May 24, 2011
Messages
49,038
Air in the fuel hose is nothing to worry about. Brand new the hose is full of air. Don't you have a primer bulb?
 

zippy83

Chief Petty Officer
Joined
Jan 1, 2013
Messages
491
Thank you for the reply.
There is no primer bulb on these new 4 stroke engines. Every time I turn the key to the on position I hear the fuel pump pump gass into the engine. Just like the cars these days.
 

mike_i

Ensign
Joined
Jun 28, 2017
Messages
942
You won't have any problem with air in the fuel line, just mark the cables so you don't forget what goes where.
 

zippy83

Chief Petty Officer
Joined
Jan 1, 2013
Messages
491
You won't have any problem with air in the fuel line, just mark the cables so you don't forget what goes where.
Thank you... I will mark it all up and take pictures as I go..
 

Grub54891

Admiral
Joined
Jun 17, 2012
Messages
6,077
Are you sure there is no primer? Had a similar situation with a customer. Their motor quit just outside the marina, they were pinned against the breakwall in some rough seas. I dashed out there and their fuel pump had gone south, I dug around and found the primer bulb way down in the bilge. Pumped it as they started it and kept pumping till they got back in to the ramp. If they would have stayed at the wall they would have gotten beat to death and sank. Scary day for them. They had this boat for 5 years and had no clue it was down there.
 

flyingscott

Fleet Admiral
Joined
Apr 8, 2014
Messages
8,095
Are you sure there is no primer? Had a similar situation with a customer. Their motor quit just outside the marina, they were pinned against the breakwall in some rough seas. I dashed out there and their fuel pump had gone south, I dug around and found the primer bulb way down in the bilge. Pumped it as they started it and kept pumping till they got back in to the ramp. If they would have stayed at the wall they would have gotten beat to death and sank. Scary day for them. They had this boat for 5 years and had no clue it was down there.
I would be curious to know if you could even put enough pressure in the line to make the injectors work properly?
 

zippy83

Chief Petty Officer
Joined
Jan 1, 2013
Messages
491
Are you sure there is no primer? Had a similar situation with a customer. Their motor quit just outside the marina, they were pinned against the breakwall in some rough seas. I dashed out there and their fuel pump had gone south, I dug around and found the primer bulb way down in the bilge. Pumped it as they started it and kept pumping till they got back in to the ramp. If they would have stayed at the wall they would have gotten beat to death and sank. Scary day for them. They had this boat for 5 years and had no clue it was down there.
I will look today in the bilge after I get off work. It could be that there is one there but not sure... I was told it does not have one
 

zippy83

Chief Petty Officer
Joined
Jan 1, 2013
Messages
491
Just got it installed today. Looks a lot better. It was a bit more work then I expected since I had to move all the electrical cables that go to the outboard to another feeder tube, because the hydraulic hoses were in the way. I had to get the whole back deck off and move the cables.

Before

and After
 

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