Best way to repair corrosion on aluminum boat

Aavalos3

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Apr 15, 2022
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I’m in the process of restoring this old alumacraft aluminum boat and I just removed the outboard and discovered a 2.5 inch corroded hole that was behind it on the transom. I cleaned up the area and the wood inside seems fine with no rotting but there seems to be a white layer of some crumbly material that I’m not sure what it is. What would be the best way to repair something like this? Thanks I’m advance.
 

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Scott Danforth

Grumpy Vintage Moderator still playing with boats
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does it look like the transom was replaced with treated lumber?

Treated lumber will eat aluminum like that

best way is to remove all the rivets, get a sheet of the original thickness (12 gauge) 5052 sheet and make a new transom
 

AverageJoe72

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May 15, 2022
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does it look like the transom was replaced with treated lumber?

Treated lumber will eat aluminum like that

best way is to remove all the rivets, get a sheet of the original thickness (12 gauge) 5052 sheet and make a new transom
What about treated lumber that has been varnished? How long does it take before that aluminum would get eaten away? I'm asking for a friend... 😳
 

havoc_squad

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Mar 5, 2011
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What about treated lumber that has been varnished? How long does it take before that aluminum would get eaten away? I'm asking for a friend... 😳
Just tell that friend that putting today's copper embedded treated lumber in an aluminum boat is like grafting cancerous skin cells on a person's skin.

If they don't want the consequences like that photo to keep happening, better operate immediately and repair/replace it right.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Messages
47,561
What about treated lumber that has been varnished? How long does it take before that aluminum would get eaten away? I'm asking for a friend... 😳
no treated lumber anywhere near aluminum. you may as well shoot the boat with a 12 gauge and 00 buckshot

you will see the aluminum starting to galvanicaly corrode within a few days if there is any moisture
 

Lectro88

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Oct 24, 2020
Messages
302
no treated lumber anywhere near aluminum. you may as well shoot the boat with a 12 gauge and 00 buckshot

you will see the aluminum starting to galvanicaly corrode within a few days if there is any moisture
Now Scott...
I'm not sure everyone will understand your Analogy.
Or understand what 00 buck will do, or is capable of. (to a boat or anything else)

could you maybe spell it out for the sheltered or slow group.

*and if that didn't tip the grumpy scale* {I have others}

(i think you know, i'm just picking)but I had to have a little fun with that.
 

Lectro88

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Oct 24, 2020
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crumbly material that I’m not sure what it is.
That white crumbly material is Aluminum Oxidation or
the Rust "equivalent" for aluminum.

Scott and the others have the rest of it handled for answers.
and good advice to boot.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
47,561
Now Scott...
I'm not sure everyone will understand your Analogy.
Or understand what 00 buck will do, or is capable of. (to a boat or anything else)

could you maybe spell it out for the sheltered or slow group.

*and if that didn't tip the grumpy scale* {I have others}

(i think you know, i'm just picking)but I had to have a little fun with that.

00 buck, or double-aught buckshot (commonly mistaken as double ought buck), is probably the most famous type of shotgun ammo of all time. Even people unfamiliar with firearms know of it from movies and television. This ammo type, as the name implies, is for hunting deer and large game. In terms of 00 buckshot size, they are .330 inch in diameter and are the most commonly used size.


Due to the stopping power it offers, it's also one of the most widely used types of buckshot ammunition for home defense. 00 shot sends nine large caliber pellets flying at over 1,300 feet per second, and is powerful enough to go through car doors, metal panels and whatever else you may be shooting.

holes-from-buckshot-on-metal-surface-picture-id584005826
 
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