Thanks very much,
I called 3M today. They seemed very knowledgeable about the products, not just someone putting in keywords and reading scripts.
First I talked to the Marine division:
They said 5200 would not form a good enough bond with HD polyethylene to work.
They transferred me to the Industrial division:
HS 90 spray adhesive: Said this product would not work in that environment.
With HD polyethylene, some adhesive products require that the polyethylene be treated for the adhesive to work properly. The treatment is a heat/flame treatment called corona. The Lord 7542-AB product that Woodonglass suggested needed this and explained how to do it with a propane torch.
VHB tapes: Instead of 4950, for this environment, they suggested the 5900 series, which has different thicknesses, for example 5952. Does not require corona treated material. Is affordable (1.5" x 9' is $17). Downside is that polyethylene is listed in the lowest adhesion category. For example, most metals and glass provide an adhesion of surface energy (Dynes/cm) of 1100-400. Polyethylene's score is in the 33-18 category.
Two part products for a strong structural bond:
2216 and 1838: Requires corona treated material. Scotch-Weld 1838 Epoxy Adhesive, 1 quart Kit, Green is $230. 4:5 mix ratio, 60 minute work life.
DP 8005 and DP 8010: 5 and 10 minute work time. Does not require corona treated material. Requires a 10:1 mix applicator, about $65. Is very expensive, $42 for 2.37 tablespoons.
As many of you have pointed out, the problem here is polyethylene, and I should find another material where I could use cheaper adhesives and get a better bond.
thanks for your help,
fred