Re: 89 Fishmaster Restoration - transom epoxy timing question.
IIRC, you have a 12 hour window between recoats where you don't have to sand. It might vary from brand to brand though. US Composites should be able to answer that for you.
Application varies. Some use brushes while other squeegees or foam rollers. I tried some 1/4" nap rollers and the epoxy wanted to turn milky on me. I'm not sure exactly why, but I was concerned about contaminants and scrapped that idea. I now use a drywall trowel on large surfaces.
They clean up very easily and you can skim the epoxy around very easily and then brush as needed. When I finally installed the transom on my boat, I made up a mixture of hairy PB and skimmed half of it on the transom and the transom part of the hull. The hull had some irregularities and the trowel allowed me to move hairy PB to fill those areas well. Once squeezed together, it was rock solid.