72 Whaler - Sakonnet conversion -plenty of pics

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Here is a link to my 72 rehab project.

I've been at it for about 3 weeks now and just got the interior almost done with durabak. I came up about a 1/2 gallon short, I hope I can get a decent match with the next gallon.

I got the boat and a 115 hp and trailer for $1300 from 2 brothers who were in college. They never did anything but put gas in it for 8 years. I patched it as best I could and swapped the motor for an 88spl to get me on the water this fall. At that point I was about $1800 in. I had to scrape barnacles, patch some golfball size dings just to get her sealed up.

The original layout was a katama, but was converted to a CC type model probably 15 years ago by the looks of the paint.

I started by merely tearing everything out and pulling the motor, then got to all the sanding and patching. There must have been 100 screw holes in the deck due to changes in seating, consoles, tank locations etc. I THINK I got them all. I was meticulous about the prep for the durabak and sanded and etched the entire boat, primed with 2 part epoxy primer and then etched that as well for good adhesion. I got the durabak on today, if I had it to do again I would have thinned the first coat, I think I may have had enough had I done that. It was so much easier then rolling and tipping paint and I also didn't have to figure out what to do with my non-skid. This boat is primarily a ferry to take me to barrier islands for surf fishing. My gear is very rough on a boat so I think the durabak liner is best suited for my type of use. It also matched the original color damn well.

http://s385.photobucket.com/albums/oo298/charkbait/Whaler%20Rehab/

Enjoy!
 

jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

Hay there charkbait, cool boat , she will be really nice when you done , how is the deck and the transom ?? the guys here really loike it when you post pics on here , just pick the bottom one on photo bucket , just make sure the photo size is 480 x 600 !!

Ok , cant wait to see more !!! john
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

Here are a couple shots from the photobucket album

DSCF0488.jpg


DSCF0492.jpg


DSCF0494.jpg
 

jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

HAHAHAH man that was quick !! John
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

Thanks for looking!

The deck and transom are fine other then needing to be filled and sealed. The through hull fitting was original however and split in 3 places. There is a fair amount of water in the foam in the rear of the boat. I debated for a couple days and decided against pulling it out. This was based on information from the whaler guru cites. I may do it eventually before I give it to my 1 yr old son when he is old enough but it will serve my purpose just fine and is not likely to negatively effect the hull. That has been my biggest hurdle to get around mentally. Most of the hull work had to be done when I got the boat, it was unfit for use. This will be my chance to really get at the hull though, most of the patches were done laying on my back with the boat on the trailer. I hope to flip it next weekend.
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

here is a pic of what was left of the through hull...

DSCN0223.jpg
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

oh, and the hack hull patches are just from me putting my left over filler to good use while I worked on the deck.
 

jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

cool , just becarefully when you flip here she got to weight a bite !!

yep you will have to do some thing one of these days , if you leave the wet foam in there !! right now i am just about in the same spot as you I am sanding my hull getting ready to paint !! John
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

If I end up repowering with a 4 stroke I'll have to tear the deck up and get new foam in there, I think the additional weight would really have her sitting low. Other then that the danger with a whaler and wet foam is possible delamination of foam and glass, there is little wood in the boat. It could be 20 months or 20 years before it becomes an issue, I decided to roll the dice. Tearing the deck off and replacing foam wasn't in the scope or budget unfortunately.
 

jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: 72 Whaler - Sakonnet conversion

Re: 72 Whaler - Sakonnet conversion

If I end up repowering with a 4 stroke I'll have to tear the deck up and get new foam in there, I think the additional weight would really have her sitting low. Other then that the danger with a whaler and wet foam is possible delamination of foam and glass, there is little wood in the boat. It could be 20 months or 20 years before it becomes an issue, I decided to roll the dice. Tearing the deck off and replacing foam wasn't in the scope or budget unfortunately.

yep I agree Hope its the later for yea !!! you really going with a 4 stroke ?? JOHN
 

charkbait

Seaman
Joined
Feb 15, 2008
Messages
73
Re: 72 Whaler - Sakonnet conversion -plenty of pics

when the time comes a 4 will definitely be up for discussion, or an etec.
 
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