Re: 62 johnson seahorse 10hp lower unit swap?
The 5.5 and 7.5 use the same unit, part for part. The 10hp uses the same housing casting with some machining differences. A 7.5 unit cannot be made to fit a 10. The 10hp gears are not much beefier, but the spline arrangement is different, which prevents the 5.5/7.5 gears from being used in the 10... 10hp is based on, but not the same as the smaller motor's unit... The components inside are a little beefier, but still not terribly robust for the 10hp...
Typically, the gears go after the pinion bearing starts to get sloppy. If that bronze-phospher bearing is ovaled at all, the gears will start to get out of alignment .
- Scott