4.3 mercruiser overheating

Cpalmer88

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Sep 4, 2022
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15
Just replaced thermostat in my 1988 4.3 mercruiser. There is cold water going to the thermostat but is still over heating. The hose that is disconnected bottom right in the picture has no water in it. The hose bottom left was full with extreamly hot water......what am I missing? My book doesn't show this specific housing that I have.

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Cpalmer88

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Sep 4, 2022
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15
Not yet. I have it to do so if needed. If the hoses on the thermostat have cold water in them wouldn't that indicate the impeller is working? Trying to figure the waters path through the engine. Like I said my book doesn't have the same stuff as what's actually on the engine.
 

Lou C

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Nov 10, 2002
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12,654
Well it looks like you engine has the warm manifold set up where the manifolds don’t get cooling water till the thermostat opens; the elbows get cooling water all the time. They are fed by separate hoses.
In the diagram they show the cool manifolds set up where the manifolds & elbows are fed by only one hose & get cooling water all the time.
Merc went to the warm manifold set up to keep the manifold warmer than 120* or so to prevent condensation in the exhaust system.
You should test the output of the impeller with the boat in the water as a first step. If flow there is adequate then you should check to make sure the elbows are not clogging with rust.
Also did you use a Marine thermostat they will be set to open at much lower temps than automotive (140 or 160 depending on the model). I usually test them to make sure they open at the right temp. Your actual running temps should be from the rating of the thermostat to maybe 15 degrees higher at the hottest (like after coming off plane to idle speed).
 
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dubs283

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Jul 27, 2005
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The hose you have disconnected in the picture is the raw water supply from the drive. If no water is present on that hose either there isn't ample water supply or there is an issue with the impeller.

FYI the first suspected component in an overheat is the raw water impeller. It is a routine maintenance item
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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It's almost NEVER the thermostat and almost ALWAYS the impeller when there is an overheat
 

Lou C

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Nov 10, 2002
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I change the impeller every 3 seasons, you can see small amounts of wear starting at that point.
 
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