2005 115 Johnson PLSOR: how hot is too hot, and how much clunk is too much?

Harkonnen

Seaman
Joined
Mar 29, 2022
Messages
58
More (small) troubles with rebuild project. The shifter cable was pretty frayed (jacket was literally coming apart); had trouble finding neutral. Replaced, shifts nicely now, but the CLUNK! when clutch engages seems louder than it was. RPMs are around 600-700 (same as before). I realize after reading this forum (among other things) that some clunk is expected, but I wonder if there is too much of it, and if I should be looking for something... or if I am imagining things.

The other thing I discovered while running the motor topless is that the heads get hot really quick (2-3 minutes on muffs; uncomfortable to the touch). Motor pees as it should; no overheating alarm; no other overheating signs. Normal? Or what do I check for?

Thank y'all!
 

Crosbyman

Vice Admiral
Joined
Nov 5, 2006
Messages
5,446
140-150 sounds pretty good ... experts here will confirm
how old is the impeller ??

here is a typical post-ficht ETEC guide....for a115 ho (v4-v6 engines)
IDLE temps with 70° water:

Typical temperature at IDLE speed should be 160°F ± 20°F (71°C ± 11°C).

Typical temperature displays at WOT speed

should be 120°F ± 20°F (50°C ± 11°C).
 
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Harkonnen

Seaman
Joined
Mar 29, 2022
Messages
58
140-150 sounds pretty good ... experts here will confirm
how old is the impeller ??
About 3 weeks old. :) Probably should get the thermometer, run and monitor it for a while and see where it levels off.

Looks like I am in range or close, though. I assumed it would be hotter at WOT than at idle, but, duh, it's pumping a lot more water through at WOT. Should have thought of it myself.

Thanks!
 
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