1989 SeaRay Attaching deck to hull

Gary WM

Recruit
Joined
Oct 18, 2009
Messages
1
Hi, I am new to iboats.com and this is the first post I have ever posted on the net so let me say that I am sorry if I make any mistakes.
I have some experience with boat repair, but by no means am I an expert. When I was 19 I worked on a 1972 winner the deck was replaced but I made a lot of mistakes. Screwed deck to stringers, tabbed deck to hull with woven with no csm between layers etc. Now I am 42 have learner better techniques, but we never stop learning. Currently I am working on a 1989 22 searay. Totally gutted the boat to the hull, did leave foam in, it seams that it is in good shape. I installed 1/2 inch marine ply (AB quality). Coated with epoxy resin sanded then coated with one layer 1708 then sanded. installed to hull, bedded with epoxy mixed with collided silica and 3/16 milled fibers. I hope all was done correctly so far. I am at the point of installing the deck. I coated the deck same as the stringers but used 7 oz glass on bottom less weight. My concern is how to attach the deck to the hull by the gunnels. Do I need to mix epoxy with collided silica and milled fibers and apply around the perimeter to the underside to the hull then glass the top of the deck? Or do I need to just glass to the gunnels and be done. Some expert input would be appreciated. I have a lot of pics that I could upload if needed.
 

bigredinohio

Chief Petty Officer
Joined
Jun 18, 2009
Messages
604
Re: 1989 SeaRay Attaching deck to hull

Hi Gary WM and welcome to iboats!

Using 7oz glass on the bottom will work fine. Some are of the opinion that you don't need glass, just resin but I feel any glass is better then none. I used 10oz but my deck is probably smaller then yours.

You can mix up some thickened epoxy with silica (peanut butter or pb for short) with the option of milled fibers for added strength. After it's glued down, be sure to fill in the gap from the deck to the hull. After it sets up, sand and add a layer of fiberglass over the seam. I plan on blanketing my entire deck and seam with one shot of 1708.

Please do upload pictures as we love looking at boats and the progress made on them.
 
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