1989 Evinrude 150 XP Ignition Problems

mxme788

Cadet
Joined
Oct 21, 2009
Messages
6
After rebuilding my powerhead and carbs I am still having trouble with this engine running correctly. It seems I am having erratic spark problems. Here is what I have done: Mark TDC of all cylinders on flywheel, used inline spark test light and timing gun, only cylinders 2 and 5 fired last time I checked it. After this I removed flywheel to inspect magnets, they all look good with no signs of movement. Measured stator resistance from yellow wire to yellow/grey wire =0.1174 (nominal=.17+-.05 ohms) which is out of tolerance. Reistance from pins A-B=947 Ω pins C-D=941 Ω (nominal=985+-25 ohms) so these are slightly out of tolerance also. I will attach pics of the stator also, wiring looks like it got hot and burnt up to me. Can I conclude my stator is bad with this data and without performing the PRV tests? I have also tried to test resistance of stator but got values far our of range in the megaohms (In the manual it appears they use analog meters but I only had digital, could this be the problem?). Would a bad stator cause erratic firing of spark plugs? I have had the boat out on the water and it seems to run differently each time. Also I believe my rectifier/regulator to be bad as I am only recieving 4.5 V from grey tachometer wire when engine is idling at 1000 rpm. It has been difficult to start and when it does get on plane it will all of a sudden lose RPMs, seems like it just cuts out. Please give me some suggestions on where to proceed from here.
 

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Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: 1989 Evinrude 150 XP Ignition Problems

Picture #3 appears to show a melting down of the two black coils (beginning of the ignition system), if so, replace the stator as this cause a voltage drop to the powerpack which in turn results in weak, erratic, and eventually no ignition.
 

mxme788

Cadet
Joined
Oct 21, 2009
Messages
6
Re: 1989 Evinrude 150 XP Ignition Problems

Joe,

Thanks for the quick reply. I figured this stator was most likely cooked but had to ask, it probably wouldn't hurt to replace it either way since it is so old. Also when I do replace the stator and rectifier, if some of the other components are burnt up do I run the risk of ruining the new stator and rectifier? Since the stator and rectifier obviously got hot should expect that there was also damage to the powerpack and/or timer base?

Thanks,

Evan
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: 1989 Evinrude 150 XP Ignition Problems

That's always a possibility but normally that doesn't happen unless the voltage regulator/rectifier assembly actually catches on fire. Just inspect the wiring and use your own judgement.
 
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