1977 evinrude warm-up lever

rockinrolla

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Joined
Sep 28, 2011
Messages
25
Hello, I tried searching around but I could not find anything but on my 77 Evinrude control box. When I go back to neutral for the warm-up lever to come up I have to push it back down to go into gear. I wasn't sure if that was normal. Sorry if this is a re-post thanks.
 

kodibass

Master Chief Petty Officer
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Apr 10, 2010
Messages
865
Re: 1977 evinrude warm-up lever

Yea it needs to be pushed down to lower the rpm's for your protection & your lower units.
 

rockinrolla

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Sep 28, 2011
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Re: 1977 evinrude warm-up lever

so is there away to adjust it for the lever itself to go all the way down?
 

Chinewalker

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Aug 19, 2001
Messages
8,902
Re: 1977 evinrude warm-up lever

Like, automatically? No. You must manually push the lever down to idle, then shift gears...
 

lexer440

Petty Officer 1st Class
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Aug 30, 2010
Messages
222
Re: 1977 evinrude warm-up lever

Do I understand this correctly, When the engine is warm you push it down but it does not stay down, it pops up whenever you go into neutral?
It should not do that, when you push it down it should stay down.
 

rockinrolla

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Sep 28, 2011
Messages
25
Re: 1977 evinrude warm-up lever

Do I understand this correctly, When the engine is warm you push it down but it does not stay down, it pops up whenever you go into neutral?
It should not do that, when you push it down it should stay down.

yeah cold or warm after i go into reverse or forward when i put it back to neutral the lever lifts up and i have to push it down again to shift
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: 1977 evinrude warm-up lever

Sounds like your cables are misadjusted on the mtr.
 

rockinrolla

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Joined
Sep 28, 2011
Messages
25
Re: 1977 evinrude warm-up lever

Sounds like your cables are misadjusted on the mtr.

they might be it moves freely when using the warm lever itself has no problem going into the gears it seems the lever is a little loose when all the way up how would i go about adjusting it? with the thumb wheel ?

thanks
 

Silvertip

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Joined
Sep 22, 2003
Messages
28,771
Re: 1977 evinrude warm-up lever

Yes you use the thumbwheel on the cable at the engine. HOWEVER -- before you begin mucking with this read this carefully and make sure you understand what's happening.
1) Remove the engine cover.
2) Study the two cables so you know which one is the throttle and which one is the shift. Obviously the throttle cable hooks to the timing advance which also advances the throttle linkage on the carbs. The shift cable is hooked to the shift lever on the engine.
3) Disconnect both cable from their attachment points on the engine. PAY ATTENTION or mark each one so you don't mix them up.
4) Place the throttle/shift lever on the control box in neutral.
5) Make sure the warm up lever is full down If it doesn't stay down there is a control box issue.
6) Bring the THROTTLE cable end up to its attachement point on the spark advance/throttle linkage while holding the linkage against its idle stop.
7) Do not push or pull on the cable or move the linkage. If the cable end and the attachment point on the linkage is not perfectly lined up adjust the thumb wheel (trunion is what its called) until they do. Then attach the cable.
8) Repeat this process for the shift cable.
Now see if the warm up lever works properly.
 

rockinrolla

Cadet
Joined
Sep 28, 2011
Messages
25
Re: 1977 evinrude warm-up lever

Yes you use the thumbwheel on the cable at the engine. HOWEVER -- before you begin mucking with this read this carefully and make sure you understand what's happening.
1) Remove the engine cover.
2) Study the two cables so you know which one is the throttle and which one is the shift. Obviously the throttle cable hooks to the timing advance which also advances the throttle linkage on the carbs. The shift cable is hooked to the shift lever on the engine.
3) Disconnect both cable from their attachment points on the engine. PAY ATTENTION or mark each one so you don't mix them up.
4) Place the throttle/shift lever on the control box in neutral.
5) Make sure the warm up lever is full down If it doesn't stay down there is a control box issue.
6) Bring the THROTTLE cable end up to its attachement point on the spark advance/throttle linkage while holding the linkage against its idle stop.
7) Do not push or pull on the cable or move the linkage. If the cable end and the attachment point on the linkage is not perfectly lined up adjust the thumb wheel (trunion is what its called) until they do. Then attach the cable.
8) Repeat this process for the shift cable.
Now see if the warm up lever works properly.

did all of the above but it stills comes up.I noticed the lever is loose how do I go about tighten that ? thanks
 

eavega

Lieutenant
Joined
Apr 29, 2008
Messages
1,377
Re: 1977 evinrude warm-up lever

Like, automatically? No. You must manually push the lever down to idle, then shift gears...

Really? Shifting mine into gear will bring down the warmup lever. I have a 1976 70 HP Johnson.

-Rgds
 

rockinrolla

Cadet
Joined
Sep 28, 2011
Messages
25
Re: 1977 evinrude warm-up lever

did all the adjustments mentioned take linkages off and use thumb wheel to align and reinstall still have to manually push it down to go into gear thank chinewalker
 

markheb

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Joined
Mar 2, 2012
Messages
8
Re: 1977 evinrude warm-up lever

It sounds like what mine was doing. I had to tear the control box apart - was doing this because the key switch broke off. When I got the two halves apart, in the bottom laid a small piece of plastic. There is a "gear" in the control box that returns the warm up lever to nuetral before you can advance the throttle/shift lever. If this is what it is, it is easy to replace. The hard part is to find the part.
Even if this is not your problem, you are not wasting your time if you clean and grease everything. Mine was an 1986 and the grease inside wouldn't come off without scraping and soaking in redneck parts cleaner (gasoline). It was hard as concrete. If you decide to tear apart the "remote control", do youself a favor and take pictures with a digital camera on every step of the process. You will forget how it goes back together and the pictures are a godsend.
 

rockinrolla

Cadet
Joined
Sep 28, 2011
Messages
25
Re: 1977 evinrude warm-up lever

It sounds like what mine was doing. I had to tear the control box apart - was doing this because the key switch broke off. When I got the two halves apart, in the bottom laid a small piece of plastic. There is a "gear" in the control box that returns the warm up lever to nuetral before you can advance the throttle/shift lever. If this is what it is, it is easy to replace. The hard part is to find the part.
Even if this is not your problem, you are not wasting your time if you clean and grease everything. Mine was an 1986 and the grease inside wouldn't come off without scraping and soaking in redneck parts cleaner (gasoline). It was hard as concrete. If you decide to tear apart the "remote control", do youself a favor and take pictures with a digital camera on every step of the process. You will forget how it goes back together and the pictures are a godsend.

Thanks,will tear it down and see thanks alot
 
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