1959 Lone Star El Dorado "Project Texas Tornado" - Winner 2016 Resto SOTY Award

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,927
That kit will work but...You're also gunna need some of this...http://www.walmart.com/ip/Bondo-Bondo-Hair-Long-Strand-Fiberglass-Reinforced-Filler/17130351 and some FiberGlass Mat. The kit has cloth but no mat. To do the repairs, your first order of business is to use a drill or a dremel and grind away all the broken glass and groove out the cracks to open them up and then sand everything back a few inches down to good fresh glass. On the piece that's cut clean thru you'll need to do this on both the inside and outside. Once everything is ground down and sanded you'll then wash and clean well with Acetone. On the sliced area, tape off the outside and then use the Bondo filler and a putty knife and fill the slice from the inside and smooth it out and let it cure. Then you'll cut some patches from the CSM Mat you buy. First one about the size of the slice and the next one about 2" bigger. Mix up some resin and hardener, about 3oz and then brush it on the patched area on the inside and then put the small patch down and then the bigger patch on top of it and then dab don't brush on more resin until the CSM goes clear. DONE! On the gouges use the putty knife to apply the Bondo filler and shape it as best you can to the proportions needed. Once it cures you'll sand it to shape. You may also need to buy some 3M premium Fairing filler to do some final fairing and sanding prior to painting and to fill the cracks and other minor pitting etc. This will get you started. If you have more questions just ask.;)
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Thanks Woodonglass! I bought some supplies over the weekend, I was going to do it yesterday on my day off but I lost my motivation after getting back home and doing an oil change. So hopefully this weekend I can get the fiberglass work done! I did however decide to pull the lower unit on my Evinrude just to check it out, because it has clearly been replaced and the PO said they had a lot of work done to it but didn't give me any specifics. When I pulled the water pump housing it looked pretty good on the metal and the impeller was seemingly in good shape, definitely was replaced in the last few years. but then I looked closer and saw some very small cracks in the rubber. I ran up to West marine and they had a replacement in stock for me so I swapped it out and now the engine has a newly serviced water pump :)



 

TxGulf

Recruit
Joined
Jun 6, 2015
Messages
2
Great looking rig. I knew Phil the owner. I should have bought this boat!

Edit: please no solicitation

I wanted to go with twin 50's Tohatsu :)
 
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Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
A little update- I started to strip and prep the engine cover- I still have more grinding to do but I need to get the nasty decal residue off- That stuff is NASTY! I have tried acetone, goof off, 3M decal and adhesive remover (did not do a thing- will return the $14 solar can) So I finally sprayed some paint stripper on it and that has started to work, I need to go and get some more to finish it up. I also finally got around to welding up my cracked spalshwell...that stuff was a bit of a chore to weld. For those that know about TIG welding- the balance was set pretty to do some serious cleaning (after I wire brushed it and stripped the paint) but thr welds turned out not too bad and It was still easier than making a new one.











 

Watermann

Starmada Splash of the Year 2014
Joined
Jan 12, 2013
Messages
13,787
Looking good Luke! I hear ya on those old decals, I had to use stripper to get mine off my Johnny. That weld looks super so are you going to grind it down and paint your splashwell?
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Looking good Luke! I hear ya on those old decals, I had to use stripper to get mine off my Johnny. That weld looks super so are you going to grind it down and paint your splashwell?

Yes I am, I am going to get them ground down and straighten it back out then paint it up to match the interior that I still need to decide how and what I am going to paint it with.
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Well I was PLANNING on getting some serious work done on the engine and get it prepped for paint over the last weekend... but then I got a phone call... It was one of my professors saying there was an estate sale right around the corner from me and to get over there. In short on the second (final day) I ended up buying all that I could manage to store. My favorite purchase is a tool I have wanted for a long time- a 12X36 Craftsman/Atlas metal lathe, cabinet, and a lot of tooling! I got a great deal on the thing. I also picked up a very early Delta 24" scroll saw and stand as well as an Oxy-Acetylene torch kit with LOTS of welding/brazing rods. All in all it was a pretty good haul! After moving the lathe into my basement and giving it a very through cleaning I was able to find time to finish the Fiberglass repairs on my engine cover. Turned out good IMO and once I paint it she will be looking classy. Now I need to sand everything on the motor and haul it to the shop where my boat is because there is a steam cleaner I can use to degrease it before paint.











 

Mark72233

Ensign
Joined
Jul 11, 2014
Messages
926
Nice finds. I love the old tools they are like the old boats, take care of them and they seem to last a lifetime.
 

LoneStar7

Cadet
Joined
Oct 26, 2008
Messages
25
No Title

Luke, great find with the boat. If you decide not to dismantle the original seats. I can send you copies of the wood EDIT: Sorry LoneStar no solicitation. And be careful not to hijack someone else's topic w too much info and pix about your project.. Start a topic about your LS and Luke, monervr, I and many other members can see all that you've done, where it started. That way YOUR build can be a resource to all. Not just those that read Luke's. Thanks John I have a handful old Lone Stars and am doing my best to restore them as original as possible. I restored my 1960 El Dorado a few years back and use it often, my trailer is finally on my list this summer to restore and that is how i found your boat. I also had a custom cover made and feel free to message me if you want any ideas . I just turned 30 and fell in love with these old boats about a decade ago and just kept buying them over the years, some for barely nothing. I have (2) 1960 El Dorado's, a 1959 Cruiseliner ( bigger version of the El Dorado), a 1959 Saratoga, a 1959 Monterey, a 1959 Malibu, a 1959 Coronado, a 1959 Newport, a 1959 Saratoga, a 1961 Little Fisherman and a 1961 Bar Harbor. I m an old soul I guess and run the old motors on them and believe me you will love the El Dorado once you get her on the water! I m in the Army and live in Ohio so not too far from you either. Keep up the progress and updates and if you want any old high resolution brochure pics or ads of the old Lone Stars catalogs- I'm the one who has posted the majority of them online and I have all the brochures from 1959-1966. www.crooketrail.weebly.com click projects and go to boats if your bored. I m going to order a windshield from UPD for my other El Dorado I m restoring, they have the mold for 1960 and the windshield is identical to the 1959. They run $450. I kept my olf toilet in the boat, the dam thing is illegal but it still works and I dont have the heart to rip it out just yet. I used pressure treated plywood and painted it with run of the mill battleship grey paint on both sides and it has held up just fine with the outdoor carpet. I left my dash and cabin speckled and didnt replace the Masonite in the cabin, but I did in the rear. I again just painted it grey and it has weathered just fine. My boat lives outside year round and my cover has protected it well. I hand painted my boat with sherwin williams high gloss enamel. It has held up GREAT! it takes wax well and is easy to touch up because it blends so well. I just taped off the original paint scheme and used a rolller and an array of brushes and it turned out great. My seats were recovered by the original owner and remnants of the horse hair cushions and original vinyl design live under black vinyl currently. I use my boat a great deal when I m home and it turns every head on the lake. I cannot begin to explain just how fun this boat is how unique it handles and banks on its side while turning at plane. I still have the old pulley style steering and it responds well. I was running a 1960 75hp Evinrude on it for a few years but now am running a 1966 60hp Johnson and it is more than adequate for my needs of power. The boat is very easy to get on and off the trailer alone and it has very little draft while at anchor as you can see from the photos.
 

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Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
What did you end up doing on your upholstery??


I have not done anything with them yet but I am planning to buy a sewing machine and do it myself! I probably wont get the boat in the water this season so I think the seats will be a winter project!
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Tomorrow I plan to run over to the Lone*Star and take care of any corrosion and seal the transom skin. Then the transom SHOULD be going in the following Monday provided I can borrow my brother to help buck some rivets. I am going to use some 50/50 vinegar and water to wash it off then hit it with some self etching primer.

I also want to get started on painting the outboard.... I still need to decide what color I want for the Evinrude, but I am leaning towards white. ***I will Listen to all suggestions for colors!!***

My next question is- does anyone have a link to a good write up on painting an outboard? I am mostly interested on what paints to use that will hold up, and the best way to prep them. I have googled the topic but it seems there is no solid answer. I am hoping to do something with a rattle can (good quality) but I can also use a spray gun on a compressor.
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Got a few paints on the transom skin today before classes started. I scuffed everything with green scotch brite and washed it down with 50/50 water vinegar, let that sit for a few white I picked up some dupli color self etching primer and then I gave everything 4 light coats. Hopefully I can start getting the transom in its final position within a week!




 

monriverguy

Petty Officer 2nd Class
Joined
Oct 28, 2013
Messages
190
Welcome aboard Lonestar i also have a 1959 Eldorado like Luke and i am trying to rebuild .We have had so much rain here in June i have not got far but have made some progress. .I am almost ready to bolt my transom in too Luke so i will be following you for advice...:) Would love to see more pics of your boat lonestar as i to am thinking of trying to keep the pulley steering on mine.........
 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Today I pulled the outboard from the garage, and removed the mounting bracket so I could clean all the grease and grime out from in there and start to prep for paint! When I got the outboard separated i noticed one of the swivel bracket bushings was shot so I ordered up a replacement today that should be here shortly. I am going to start sanding everything down the next chance I get and hopefully get paint soon. My question is what kind of paint should I use?? This boat will spend most of its time on the trailer but might spend a week or two in the water once in a while. So I want a paint that is going to hold up decently. I really hope I can use a rattle can for the motor but I have spray guns and a compressor if I have to. There are some auto and industrial paint supply shops in my area (Metro Detroit) but I do not want to spend an arm and a leg on the pain if I do not have to. What should I be looking to spend on paint/primer? I am thinking just use white but I am open to other ideas!


 

Luke000

Restoration Forum Splash of the Year 2016
Joined
Aug 19, 2013
Messages
346
Rustoleum makes rattle can Engine enamel that's fuel and heat resistant.

http://www.zoro.com/rust-oleum-engi...gclid=CMiLg5i0zMYCFQiEaQodMzcIqw&gclsrc=aw.ds

There is also a clear coat. Think that would be good for your motor. Works well for outboards. Make sure and use SE Primer on any bare spots.;)


I like that option! But I cant find it locally (Yet, still looking) but i did find duplicolor engine enamel at my local advance auto...it is a little more per can but I don't have to pay shipping....And I could always return what I do not use...

http://shop.advanceautoparts.com/p/...4-P?navigationPath=L1*14919|L2*14993|L3*15503

Do you think this would work good as a paint for my outboard with a proper primer?
 

LoneStar7

Cadet
Joined
Oct 26, 2008
Messages
25
I have painted a few old Mercury outboards white with spray cans (Dupli color Wimbledon White Auto Paint) and they have held up just fine. I would stay away from using any clear coat. Just makes it a pain if you have to touch it up and the paint has a nice finish without it. I just used Vinyl decals on my cowl and they have held up fine without clearing over them too.
 
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