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  1. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Update: I took the homemade PIN that was already there and trimmed it with a dremmel and now it allows full operation of the throttle. Took it out on the lake today and it ran much better but I still think it needs a little adjustment. It does not start without injecting a little fogging oil...
  2. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    This is the piece that was in there not the nylon peice. It sticks out too far not allowing the full rotation of the shaft. I will order new nylon pin.
  3. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Not sure how to take the play out. Replace the nylon pin?
  4. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Had the gear in forward as well to allow full motion. The throttle gear seems to have a lot of play.
  5. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    The throttle will not push the throttle plate all the way. Here is a video of it.
  6. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    This photo is with throttle position set to WOT. If you look inside the choke you can see the throttle butterfly valve not open enough for WOT.
  7. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Haven't checked the spark yet but when taking a look at the throttle position I noticed that when in WOT it does not engage the throttle plate all the way. Trying to get a good photo to show you.
  8. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    I see! Thanks, I will check this and report back. What is the best scenario? 1/4?
  9. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    I understand what you are saying. I do not know the significance of it though. Im still learning all this. I guess I will need to go get the gap tester from auto parts store to check.
  10. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Compression is 70 PSI on both. I do not have a spark gap jump device to test it with. I have not checked the Fuel Pump Diaphragm. I have checked spark with the plug sitting on top of the cylinder head and each had a strong blue spark.
  11. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Update: The new flywheel in and works perfect! I ordered new recoil spring and rope, now that's all fixed and working great. Put the boat in the water today and it didn't have any power at all. I adjusted the low speed and it seemed to give it a lot more power but when running WOT it just does...
  12. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Next question does anyone know how long the stock recoil rope was supposed to be? I have a feeling the one that came off was too short.
  13. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Ok so the new Flywheel came in early! Put it on and viola no more rubbing the mag plate. I went to start it and the pull rope came off in my hands. Does anyone know of a rope I can just go get from Lowes / Home Depot or auto parts store?
  14. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    That's the inspection port, I took off the plate covering it. I got this motor from a guy recently and it ran but had issues with misfiring so I went and bought all new coils, condensers, points, and spark cables. After replacing all those items and trying to put the flywheel back on I started...
  15. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    I'm in Tennessee close to Chattanooga.
  16. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    There is a noticeable Crack in the flywheel also.
  17. callious

    1963 10hp Johnson QD-24 Flywheel rotating the mag plate

    Well I checked and triple checked everything. This time I took the spark plugs out and put the flywheel back on and rotated it by hand and it is still pulling the mag plate. I then looked carefully at the flywheel as it was spinning and there is a noticeable wobble to the flywheel. As if...
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