Inexpensive foam cutter from auction site?

home-boy

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Planning on filling my new hull with EPS and need a way to cut it. Will one of the $30 hot knives last long enough to get the job done?
 

jbcurt00

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NOT eps foam, use XPS foam

NOT the stuff that looks like a styro cooler, it's Expanded polystyrene (EPS) and not closed cell like the Extruded polystyrene (XPS)

Grandad made a hot wire 'knife' to cut the foam, others make due w/ an electric kitchen knife, table saw, circular saw, hacksaw blade or whatever

Don't use open cell foam (EPS)
 

GA_Boater

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I use an inexpensive tool to cut the pink or blue sheets. A utility knife. I do a deep score and then pop the sheet and it breaks right at the score.
 

home-boy

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I liked the way some guys have custom cut it to fit the V nicely. Maybe more work than it is worth though. I can't believe how expensive the pink stuff is ! :eek:
 

GA_Boater

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Home Depot has the Owens- Corning Foamular 2" for less than 40 bucks and 1" is less than 20 bucks. Not free but not real expensive.

I don't like the foam to be cut to conform to the hull shape. I laid it flat on top of the ribs to let any water freely flow back to the bilge. Some put the foam on edge trimmed to the top of the stringers, but it still has the air space by sitting on top of the ribs.
 

jigngrub

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I like the 2" thick sheets cut with a circular saw, cuts easy.
 

fishrdan

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A hot cutter is going to be slower than you think, not something I would went to use cutting up 12-16 sheets of foam. I would use a table saw, but agree with the mess, stuff sticks to everything. The next best option would be a fillet knife, it will slice through foam like butta'. If the knife starts to bind in the foam, just push down on one side to open the cut line a bit and stop the dragging.
 

Grandad

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Ya, as jbcurt00 said, I built one that worked well for me. I kinda went "overboard", so to speak, but I enjoyed making my hot wire cutter. You don't need the elaborate frame that I made. You could maybe use an old wooden window frame or hammer together any insulated framework that will support a wire for cutting. I used a fine stainless steel "safety wire" (wire for securing nut/bolt hardware that you want to ensure stays put, such as on aircraft), but an old solid guitar string might work. Remember though, that the length of the wire is proportional to its resistance and inversely proportional to its temperature.

My 60 year old model train transformer provided a good, current protected, variable temperature power supply at 0-15V AC. I found that if I heated the wire to red, it would cut without any resistance to pushing foam through it, but the high temperature destroyed the wire in only a couple of cuts. However, if I got a new unused piece of wire just up to the temperature that it just turned between blue and straw color, it lasted for many cuts and provided a comfortable opposition to pushing the foam against it. My frame had several binding posts for the wire to cut at different angles, but you could just C-clamp a wire to any angle.

No mess at all. I later added a rudimentary cutting table and fence that allowed for very precise smooth cuts. More pictures in the link in my signature. - Grandad
 
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